Snip 3.05 07 85 automation systems. Installation work

SNiP 3.05.07-85

BUILDING REGULATIONS

AUTOMATION SYSTEMS

Date of introduction 1986-07-01

DEVELOPED by the GPI Proektmontazhavtomatika of the USSR Ministry of Montazhspetsstroy (M.L. Vitebsky - topic leader, V.F. Valetov, R.S. Vinogradova, Y.V. Grigoriev, A.Ya. Minder, NN Pronin).

INTRODUCED by the USSR Ministry of Montazhspetsstroy.

PREPARED FOR APPROVAL by the Glavtekhnormirovanie Gosstroy of the USSR (B.A. Sokolov).

APPROVED by the Resolution of the USSR State Committee for Construction Affairs of October 18, 1985 No. 175.

AGREED with the Ministry of Health of the USSR (letter dated December 24, 1984, No. 122-12 / 1684-4), Gosgortekhnadzor of the USSR (letter dated February 6, 1985, No. 14-16 / 88).

With the introduction of SNiP 3.05.07-85 "Automation systems" SNiP III-34-74 "Automation system" will no longer be valid.

In SNiP 3.05.07-85 "Automation systems" amendment No. 1 was introduced, approved by the decree of the State Construction Committee of the USSR No. 93 of October 25, 1990 and entered into force on January 1, 1991. Items and tables that have been amended are noted in these Building codes and regulations are familiar.

These norms and rules apply to the production and acceptance of work on the installation and commissioning of automation systems (control, management and automatic regulation) of technological processes and engineering equipment for the construction of new, expansion, reconstruction and technical re-equipment of existing enterprises, buildings and structures of sectors of the national economy.

These rules do not apply to the installation of: automation systems for special facilities (nuclear plants, mines, enterprises for the production and storage of explosives, isotopes); railway transport signaling systems; communication and signaling systems; automatics of fire extinguishing and smoke removal systems; instruments using radioisotope measurement methods; devices and automation equipment built into machine tools, machines and other equipment supplied by manufacturers.

The rules establish requirements for the organization, production and acceptance of work on the installation of devices, automation equipment, boards, consoles, aggregate and computing complexes of automated process control systems (APCS), electrical and pipe wiring, etc., as well as for setting up mounted automation systems.

The rules must be followed by all organizations and enterprises involved in the design, installation and commissioning of automation systems.

1. GENERAL PROVISIONS

1.1. During the installation and commissioning of automation systems, the requirements of these rules, SNiP 3.01.01-85, SNiP III-3-81, SNiP III-4-80 and departmental regulatory documents approved in the manner prescribed by SNiP 1.01.01- 82 *.

1.2. Work on the installation of automation systems must be carried out in accordance with the approved design and estimate documentation, the work production project (PPR), as well as with the technical documentation of manufacturers.

1.3. Installation of instruments and automation equipment for the nodal construction method and the complete-block method of installation of technological equipment and pipelines, carried out in accordance with SNiP 3.05.05-84, should be carried out in the process of pre-assembly of technological lines, units and blocks.

1.4. The general contractor should involve the organization that carries out the installation of automation systems in the consideration of the construction organization project (PIC) in terms of performing installation work using complete-block and nodal methods, the layout of special rooms intended for automation systems (control rooms, operator rooms, control rooms, sensor rooms, etc.) p.), ahead of the time of their construction and transfer for installation.

1.5. When installing and setting up automation systems, documentation should be drawn up in accordance with the mandatory Appendix 1 of these rules.

1.6. The completion of the installation of automation systems is the completion of individual tests carried out in accordance with Sec. 4 of these rules, and the signing of the acceptance certificate for the assembled automation systems in the amount of working documentation.

2. PREPARATION FOR PRODUCTION OF INSTALLATION WORKS

General requirements

2.1. The installation of automation systems should be preceded by preparation in accordance with SNiP 3.01.01-85 and these rules.

2.2. As part of the general organizational and technical training, the following must be determined by the customer and agreed with the general contractor and the installation organization:

a) the conditions for completing the facility with instruments, automation equipment, products and materials supplied by the customer, providing for their delivery to the technological unit, node, line;

b) a list of devices, automation equipment, aggregate and computer complexes of the automated process control system, mounted with the involvement of the chief installation personnel of manufacturing enterprises;

c) the conditions for the transportation of switchboard blocks, consoles, group installations of devices, pipe blocks to the installation site.

2.3. When preparing the installation organization for the production of work, there should be:

a) working documentation received;

b) a project for the production of works has been developed and approved;

c) the acceptance of the construction and technological readiness of the facility for the installation of automation systems has been made;

d) the acceptance of equipment (instruments, automation equipment, panels, consoles, aggregate and computer complexes of the automated process control system), products and materials from the customer and the general contractor was made;

e) enlarged assembly of units and blocks was made;

f) the measures for labor protection and fire safety provided for by the rules and regulations have been carried out.

2.4. Before starting the installation of automation systems, the installation organization, together with the general contractor and the customer, must resolve the following issues:

a) advance deadlines have been established for the construction of special premises intended for automation systems, ensuring the timely conduct of individual tests of the technological lines, units and blocks being put into operation;

b) technological lines, assemblies, blocks and the timing of their transfer for individual tests have been determined after the installation of automation systems;

c) the necessary production workshops, household and office premises are provided, equipped with heating, lighting and a telephone;

d) it is envisaged to use the main construction machines at the disposal of the general contractor (vehicles, lifting and unloading machines and mechanisms, etc.) for moving large-sized units (blocks of panels, consoles, pipes, etc.) from the production bases of assembly organizations before installing them in the design position at the construction site;

f) permanent or temporary networks are provided for supplying electricity, water, compressed air to the facilities, with devices for connecting equipment and tools;

g) measures are provided in accordance with the project (working draft) to ensure the protection of instruments and automation equipment, panels, consoles, pipe and electrical wiring from the influence of precipitation, groundwater and low temperatures, from pollution and damage, and computer equipment - and from static electricity.

2.5. In the working documentation of automation systems accepted for the production of work, the installation organization must check the following:

a) interconnection with technological, electrical, plumbing and other working documentation;

b) bindings in working drawings of instruments and automation equipment supplied by manufacturing enterprises complete with technological equipment;

c) taking into account the requirements of high factory and assembly readiness of equipment, advanced methods of assembly work, maximum transfer of labor-intensive work to assembly and procurement workshops;

e) the presence of explosive or fire hazardous zones and their boundaries, categories, groups and names of explosive mixtures; places of installation of separating seals and their types;

f) availability of documentation for the installation and testing of pipe lines for pressures over 10 MPa (100 kgf / sq.cm).

2.6. Acceptance of construction and technological readiness for the installation of automation systems should be carried out in stages for individual complete parts of the facility (control rooms, operator rooms, technological blocks, nodes, lines, etc.).

2.7. The delivery of products and materials to the facility by the organization assembling the automation systems should be carried out, as a rule, with the help of containers.

Acceptance of the object for installation

2.8. Before the start of the installation of automation systems at the construction site, as well as in buildings and premises handed over for the installation of automation systems, construction work must be carried out, provided for by the working documentation and the project for the production of works.

In the building structures of buildings and structures (floors, ceilings, walls, equipment foundations), in accordance with the architectural and construction drawings, there must be:

centering axes and working elevation marks are applied:

channels, tunnels, niches, grooves, embedded pipes for hidden wiring, openings for the passage of pipe and electrical wiring with the installation of boxes, sleeves, nozzles, frames and other embedded structures in them;

platforms for servicing devices and automation equipment have been installed;

installation openings were left for moving large-sized units and blocks.

2.9. In special rooms intended for automation systems (see clause 1.4), as well as in production rooms in places intended for the installation of instruments and automation equipment, construction and finishing works must be completed, formwork, scaffolding and scaffolds must be disassembled, not required for the installation of automation systems, as well as garbage.

2.10. Special rooms intended for automation systems (see clause 1.4) must be equipped with heating, ventilation, lighting, and, if necessary, air conditioning, mounted according to a permanent scheme, have glazing and door locks. The premises must be kept at a temperature of at least 5 ° C.

After the delivery of these premises for the installation of automation systems, construction work and installation of sanitary systems are not allowed in them.

Painting the premises with chalk whitewash is prohibited.

The windows should be provided with protective equipment from direct sunlight (blinds, curtains).

2.12. By the beginning of the installation of automation systems on technological, sanitary-technical and other types of equipment, pipelines must be installed:

embedded and protective structures for the installation of primary devices. Embedded structures for the installation of selective pressure, flow and level devices must end with shut-off valves;

devices and automation tools built into pipelines, air ducts and apparatus (orifices, volumetric and high-speed meters, rotameters, flow sensors of flow meters and concentrometers, level meters of all types, regulating bodies, etc.).

2.13. At the facility, in accordance with technological, plumbing, electrical and other working drawings, there should be:

main pipelines and distribution networks were laid with the installation of fittings for the selection of heat carriers to the heated devices of automation systems, as well as pipelines were laid for the removal of heat carriers;

equipment was installed and main and distribution networks were laid to provide instruments and means of automation with electricity and energy carriers (compressed air, gas, oil, steam, water, etc.), as well as pipelines were laid for the removal of energy carriers;

a sewerage network was laid to collect wastewater from drainage pipelines of automation systems;

the grounding network is made;

completed work on the installation of automatic fire extinguishing systems.

2.14. The grounding network for the technical means of the aggregate and computer complexes of the APCS must meet the requirements of the manufacturers of these technical means.

2.15. Acceptance of the object is formalized by an act of readiness of the object for the production of works on the installation of automation systems in accordance with the mandatory Appendix 1.

Transfer to the installation of equipment, products, materials and technical documentation

2.16. The transfer of equipment, products, materials and technical documentation for installation is carried out in accordance with the requirements of the Rules on Contracts for Capital Construction "approved by the Council of Ministers of the USSR and" Regulations on the relationship of organizations - general contractors with subcontractors "approved by the USSR State Construction Committee and the USSR State Planning Committee.

2.17. Accepted equipment, materials and products must comply with working documentation, state standards, technical specifications and have appropriate certificates, technical passports or other documents certifying their quality. Pipes, fittings and connections for oxygen piping must be degreased, which must be indicated in the documentation confirming this operation.

When accepting equipment, materials and products, the completeness, the absence of damage and defects, the safety of the paint and special coatings, the safety of the seals, the availability of special tools and devices supplied by the manufacturers are checked.

Details of pipe lines for pressure over 10 MPa (100 kgf / sq.cm) are transferred for installation in the form of products prepared for installation (pipes, fittings for them, fittings, hardware, fittings, etc.) or assembled into assembly units , completed according to the specification of the detail drawings. The pipe openings must be closed with plugs. Acts or other documents confirming the quality of welded joints in accordance with SNiP 3.05.05-84 must be transferred to products and assembly units with welded seams.

Elimination of equipment defects discovered during the acceptance process is carried out in accordance with the "Rules on Contracts for Capital Construction".

Clauses 2.18-2.20 are excluded.

3. PRODUCTION OF INSTALLATION WORKS

General requirements

3.1. The installation of automation systems should be carried out in accordance with the working documentation, taking into account the requirements of manufacturers of devices, automation equipment, aggregate and computing complexes, provided for by the technical conditions or instructions for the operation of this equipment.

Installation work should be carried out by an industrial method using small-scale mechanization, mechanized and electrified tools and devices that reduce the use of manual labor.

3.2. Installation of automation systems should be carried out in two stages (stages):

At the first stage, the following should be carried out: procurement of mounting structures, assemblies and blocks, electrical wiring elements and their enlarged assembly outside the installation area; checking the presence of embedded structures, openings, holes in building structures and building elements, embedded structures and selected devices on technological equipment and pipelines, the presence of a grounding network; laying pipes and blind boxes for hidden wiring into the foundations, walls, floors and ceilings; marking of routes and installation of supporting and supporting structures for electrical and pipe wiring, actuators, devices.

At the second stage, it is necessary to carry out: laying pipe and electrical wiring along the installed structures, installing shields, cabinets, consoles, devices and automation equipment, connecting pipe and electrical wiring to them, individual tests.

3.3. Assembled devices and automation equipment of the electrical branch of the State System of Instruments (GSP), boards and consoles, structures, electrical and pipe wiring to be grounded in accordance with the working documentation must be connected to the ground loop. If there are requirements of manufacturers, the means of aggregate and computing systems must be connected to a special grounding circuit.

Installation of structures

3.4. The marking of the installation sites of structures for instruments and automation equipment should be carried out in accordance with the working documentation.

When marking, the following requirements must be taken into account:

when installing structures, hidden wiring, strength and fire resistance of building structures (foundations) should not be disturbed;

the possibility of mechanical damage to the mounted instruments and automation equipment must be excluded.

3.5. The distance between the supporting structures on the horizontal and vertical sections of the route for laying pipe and electrical wiring, as well as pneumatic cables should be taken according to the working documentation.

3.6. Supporting structures must be parallel to each other, as well as parallel or perpendicular (depending on the type of structures) to building structures (foundations).

3.7. Structures for wall-mounted appliances must be perpendicular to the walls. Racks installed on the floor must be plumb or level. When two or more racks are installed side by side, they must be fastened together with detachable connections.

3.8. Installation of boxes and trays should be carried out in enlarged blocks assembled in assembly and procurement workshops.

3.9. Fastening boxes and trays to supporting structures and their connection to each other must be bolted or welded.

With a bolted connection, the tightness of the connection of boxes and trays with each other and with the supporting structures must be ensured, as well as the reliability of the electrical contact.

When connecting by welding, burn-through of boxes and trays is not allowed.

3.10. The location of the boxes after their installation should exclude the possibility of moisture accumulation in them.

3.11. At the intersection of sedimentary and expansion joints of buildings and structures, as well as on outdoor installations, ducts and trays must have compensating devices.

3.12. All structures must be painted in accordance with the instructions given in the working documentation.

3.13. Piping and electrical passages through walls (external or internal) and ceilings must be carried out in accordance with the working documentation.

Pipe wiring

3.14. These rules apply to the installation and testing of piping of automation systems (impulse, command, supply, heating, cooling, auxiliary and drainage according to the recommended Appendix 3) operating at an absolute pressure of 0.001 MPa (0.01 kgf / sq.cm) to 100 MPa (1000 kgf / sq. Cm).

The rules do not apply to the installation of pipe wiring inside shields and consoles.

3.15. Installation and testing of piping of automation systems must meet the requirements of SNiP 3.05.05-84 and this SNiP.

3.16. Equipment, fixtures, tooling, work methods used during the installation of pipe wiring must ensure the possibility of installing the following pipes and pneumatic cables:

steel water and gas pipelines in accordance with GOST 3262-75 ordinary and light with a nominal bore 8; 15; twenty; 25; 40 and 50 mm;

steel seamless cold-deformed in accordance with GOST 8734-75 with an outer diameter of 8; ten; fourteen; 16 and 22 mm with a wall thickness of at least 1 mm;

seamless cold- and heat-deformed corrosion-resistant steel in accordance with GOST 9941-81 with an outer diameter of 6; eight; ten; fourteen; 16 and 22 mm with a wall thickness of at least 1 mm. For pipe lines with a pressure of more than 10 MPa (100 kgf / sq. Cm), pipes with an outer diameter of 15 can be used; 25 and 35 mm;

copper in accordance with GOST 617-72 with an outer diameter of 6 and 8 mm with a wall thickness of at least 1 mm;

made of aluminum and aluminum alloys in accordance with GOST 18475-82 with an outer diameter of 6 and 8 mm with a wall thickness of at least 1 mm;

from polyethylene of low density (high pressure) according to the technical specifications of manufacturers with an outer diameter of 6 mm with a wall thickness of 1 mm and an outer diameter of 8 mm with a wall thickness of 1 and 1.6 mm;

pressure head made of polyethylene in accordance with GOST 18599-83, heavy with an outer diameter of 12; 20 and 25 mm;

polyvinyl chloride flexible according to the technical specifications of manufacturers with an inner diameter of 4 and 6 mm with a wall thickness of at least 1 mm;

rubber in accordance with GOST 5496-78 with an inner diameter of 8 mm with a wall thickness of 1.25 mm;

pneumatic and pneumo-electric with polyethylene tubes (pneumatic cables) according to the technical specifications of manufacturers (polyethylene tubes must have dimensions 6X1; 8X1 and 8X1.6 mm).

The choice of a specific range of pipes depending on the properties of the transported medium, the magnitude of the measured parameters, the types of transmitted signals and the distances between the connected devices should be carried out in accordance with the working documentation.

3.17. Piping wiring should be laid along the shortest distances between the connected devices, parallel to walls, ceilings and columns, as far as possible from technological units and electrical equipment, with a minimum number of turns and intersections, in places accessible for installation and maintenance, without sharp fluctuations in ambient temperature, not subject to extreme heat or cold, shock and vibration.

3.18. Piping wiring for all purposes should be laid at a distance that ensures ease of installation and operation.

In dusty rooms, piping should be laid in one layer at distances from walls and ceilings, allowing mechanical dust cleaning.

3.19. The total width of a group of horizontal and vertical pipe conduits, fixed on one structure, should be no more than 600 mm when servicing the conduit on one side and 1200 mm on both sides.

3.20. All piping, filled with an environment with a temperature of over 60 ° C, laid at a height of less than 2.5 m from the floor, must be fenced.

3.21. Piping conduits, with the exception of those filled with dry gas or air, must be laid with a slope to ensure condensate drain and gas (air) drainage, and have devices for their removal.

The direction and magnitude of the slopes must correspond to those specified in the working documentation, and in the absence of such instructions, the wiring must be laid with the following minimum slopes: impulse (see recommended Appendix 3) to manometers for all static pressures, diaphragm or pipe draft gauges, gas analyzers - 1:50; impulse to steam, liquid, air and gas flow meters, level regulators, drainage gravity oil lines of hydraulic jet regulators and drain lines (see recommended Appendix 3) - 1:10.

The slopes of the heating (see recommended appendix 3) piping must meet the requirements for heating systems. Piping lines requiring different slopes and fixed to common structures should be laid along the largest slope.

3.22. The working documentation should provide for measures to compensate for thermal elongation of pipe lines. For cases where the working documentation provides for self-compensation of temperature extensions of pipe lines at bends and bends, it should indicate at what distances from the bend (bend) the pipes should be fixed.

3.23. Metal pipe lines at the transition points through the expansion joints of buildings must have U-shaped expansion joints. Places of installation of expansion joints and their number should be indicated in the working documentation.

3.24. On sloped piping, U-shaped expansion joints, wefts and similar devices should be positioned so that they are the highest or lowest point in the piping and no air (gas) or condensate can accumulate in them.

3.25. The minimum height for laying external pipe wiring should be (in the light): in the impassable part of the territory, in places where people pass - 2.2 m; at intersections with highways - 5 m.

3.26. Installation of pipe wiring must ensure: strength and tightness of wiring, pipe connections between themselves and their connections to fittings, devices and automation equipment; reliable fastening of pipes to structures.

3.27. Fastening of pipe wiring to supporting and supporting structures should be carried out with normalized fasteners; fastening of pipe lines by welding is prohibited. The fastening must be carried out without compromising the integrity of the pipes.

3.28. It is not allowed to fix pipe lines on the outer side of switchboards, housings of devices and automation equipment.

It is allowed to fix pipe wiring on disassembled technological equipment at selected devices, but not more than at two points.

Fastening of pipe lines on non-disassembled technological equipment is allowed by agreement with the customer. Piping lines at the points of access to the equipment must have detachable connections.

3.29. The piping must be secured:

at a distance of no more than 200 mm from the branch parts (on each side);

on both sides of bends (pipe bends) at distances that provide self-compensation for thermal elongation of pipe lines;

on both sides of the fittings for settling and other vessels, if the fittings and vessels are not secured; if the length of the connecting line on either side of the vessel is less than 250 mm, the pipe is not attached to the supporting structure;

on both sides of the U-shaped expansion joints at a distance of 250 mm from their bend when installing expansion joints at the transition points of pipe lines through expansion joints in the walls.

3.30. Changing the direction of the piping should generally be done by bending the pipes accordingly. It is allowed to use standardized or normalized bent elements to change the direction of the pipe route.

3.31. Methods for bending pipes are selected by the installer.

Curved pipes must meet the following basic requirements:

a) there should be no folds, cracks, crumples, etc. on the bent part of the pipes;

b) the ovality of the pipe section at bending points is allowed no more than 10%.

3.32. The minimum radius of the internal bending curve of pipes should be:

for cold bent polyethylene pipes:

PNP - not less than 6D n, where D n is the outer diameter; PVP - not less than 10D n;

for hot bent polyethylene pipes - not less than 3D n;

for PVC plasticized pipes (flexible), bent in a cold state - not less than 3D n;

for pneumatic cables - not less than 10D n;

for steel pipes bent in a cold state - not less than 4D n, and bent in a hot state - not less than 3D n;

for annealed copper pipes bent in a cold state - not less than 2D n;

for annealed pipes made of aluminum and aluminum alloys when bending them in a cold state - not less than 3D n.

3.33. The connection of pipes during installation is allowed to be carried out both with one-piece and detachable connections. When connecting pipe lines, it is prohibited to eliminate gaps and misalignment of pipes by heating, stretching or bending the pipes.

3.34. The connection of pipe lines to embedded structures (see recommended Appendix 3) of technological equipment and pipelines, to all devices, automation equipment, switchboards and consoles should be carried out with detachable connections.

3.35. For detachable connections and pipe connections, normalized threaded connections must be used. In this case, for pipes made of stainless steel, aluminum and aluminum alloys, connecting parts specially designed for these pipes must be used.

3.36. It is forbidden to place pipe connections of any type: on expansion joints; on curved areas; in places of attachment to supporting and supporting structures; in passages through walls and ceilings of buildings and structures; in places inaccessible for maintenance during operation.

3.37. Pipe connections should be located at a distance of at least 200 mm from the attachment points.

3.38. When connecting pipes in group piping, the connections must be offset to allow the tool to work when installing or dismantling the pipe wiring.

In case of group laying by blocks, the distances between the detachable connections must be indicated in the working documentation, taking into account the block mounting technology.

3.39. Rubber pipes or pipes made of other elastic material connecting pipe lines with devices and automation equipment must be worn over the entire length of the connecting lugs; pipes must be laid without kinks, freely.

3.40. Fittings (valves, taps, gearboxes, etc.) installed on pipe lines made of copper, aluminum and plastic pipes must be rigidly fixed to structures.

3.41. All piping must be labeled. The markings applied to the tags must correspond to the marking of the pipe lines given in the working documentation.

3.42. The application of protective coatings should be carried out on a well-cleaned and degreased pipe surface. The color of the pipe wiring must be specified in the working documentation.

Steel pipes designed to protect pipe lines must be painted on the outside. Plastic pipes cannot be painted. Non-ferrous metal pipes are painted only in cases specified in the working documentation.

3.43. When installing plastic pipes and pneumatic cables, it is necessary to use a minimum number of connections, using the maximum construction length of pipes and pneumatic cables.

3.44. Plastic pipes and pneumatic cables should be laid over non-combustible structures and laid along them freely, without tension, taking into account the change in length due to temperature differences.

In places of contact with sharp edges of metal structures and fasteners, non-armored cables and plastic pipes must be protected with gaskets (rubber, polyvinyl chloride) protruding 5 mm on both sides of the edges of the supports and fastening brackets.

The fastening parts must be installed so as not to deform the cross-section of plastic pipes and pneumatic cables.

3.45. Compensation for temperature changes in the length of plastic pipe conduits should be ensured through the rational arrangement of movable (free) and fixed (rigid) fasteners and bent elements of the pipe conduit itself (bends, wefts, zip lines).

3.46. The arrangement of fixed mountings that do not allow the movement of the wiring in the axial direction should be done in such a way as to divide the route into sections, the temperature deformation of which occurs independently of one another and is self-compensating.

Fasteners should be fixed at junction boxes, cabinets, switchboards, etc., as well as in the middle of sections between two turns.

In all other cases where the movement of pipes and pneumatic cables in the axial direction is allowed, movable fasteners should be used.

3.47. Fastening plastic pipes and pneumatic cables when cornering is not allowed.

The pivot point for horizontal laying must lie on a flat, solid support. At a distance of 0.5-0.7 m from the top of the turn, plastic pipes and pneumatic cables must be fixed with movable fasteners.

3.48. Installation of plastic pipe wiring must be carried out, avoiding damage to the pipes (cuts, deep scratches, dents, melting, burn-through, etc.). Damaged pipe sections must be replaced.

3.49. Plastic pipes and pneumatic cables laid openly in places of possible mechanical stress at a height of up to 2.5 m from the floor must be protected from damage by metal casings, pipes or other devices. The design of protective devices must allow their free dismantling and maintenance of pipe lines.

Pipe sections up to 1 m long for devices, actuators and automation equipment installed on technological pipelines and apparatus may not be protected.

3.50. Outdoor plastic piping must be protected from direct sunlight.

3.51. Plastic pipes and pneumatic cables in boxes and trays laid horizontally must be laid loosely without fasteners. When laying in boxes and trays laid vertically, pipes and cables must be fixed at intervals of no more than 1 m.

In places where the route or branch turns, for all cases, laying the trays of pneumatic cables must be fixed in accordance with paragraph 3.47 of these rules.

In boxes, when laying plastic pipes and pneumatic cables, fireproof partitions with a fire resistance limit of at least 0.75 hours must be installed every 50 m.

As a rule, it is not allowed to lay armored pneumatic cables in ducts.

Pipes and cables from the box are led out through the holes in its wall or bottom. Plastic sleeves must be installed in the holes.

3.52. The distances between the places of attachment of plastic pipes or bundles of them should be no more than those indicated in table. 1.

3.53. Pipes made of plastic pipes, through which liquids or moist gases are transported, as well as plastic pipes at an ambient or filling temperature of 40 ° C and above, must be laid in horizontal sections on solid supporting structures, and in vertical sections the distance between fasteners should be reduced twice in comparison with those indicated in the table. 1.

Table 1

3.54. When connecting to devices, equipment and bulkhead connections (taking into account the permissible bending radii), plastic pipes must have a margin of at least 50 mm in case of possible damage during repeated reassembly of the connections.

3.55. When laying pneumatic cables on cable structures, the following conditions must be met:

pneumatic cables must be laid in one layer;

the sag arrow should be formed only under the action of the air cable's own weight and should not exceed 1% of the span length.

Mounting for horizontal laying should be carried out through one support.

3.56. When installing metal pipe wiring, it is allowed to use any welding methods that ensure high-quality connections, if the type or method of welding is not specified in the working documentation.

3.57. Welding of steel pipelines and quality control of welded joints should be carried out in accordance with SNiP 3.05.05-84.

3.58. The method and technological mode of pipe welding, materials for welding and the procedure for welding control should be adopted in accordance with the standard technological process for welding OST 36-57-81 and OST 36-39-80, approved by the USSR Ministry of Montazhspetsstroy. Types and structural elements of welded seams must comply with GOST 16037-80.

3.59. One-piece connection of copper pipes must be soldered in accordance with GOST 19249-73.

Quality control of soldered joints should be carried out by external inspection, as well as by hydraulic or pneumatic testing.

In appearance, the soldered seams should have a smooth surface. Sinks, captivity, sinks, foreign inclusions and non-siphons are not allowed.

3.60. Fastening of single metal piping should be done on each support.

Additional Installation Requirements for Oxygen Tubing

3.61. Oxygen piping installation work must be performed by personnel trained in the specific requirements for this work.

3.62. During the installation and welding of the pipeline, contamination of its inner surface with fats and oils must be excluded.

3.63. If it is necessary to degrease pipes, fittings and connections, it should be carried out according to the technology provided for in OST 26-04-312-83 (approved by the Minkhimmash), fire-safe solvents and detergents dissolved in water.

Pipes, fittings and connections intended for pipelines filled with oxygen must be provided with a document certifying that they have been degreased and are suitable for installation.

3.64. With threaded connections, it is forbidden to wind up flax, hemp, as well as smear with red lead and other materials containing oils and fats.

Additional requirements for the installation of pipe lines for pressure over 10 MPa (100 kgf / cm 2)

3.65. Prior to the commencement of work on the installation of pipe wiring over 10 MPa (100 kgf / sq.cm), responsible persons are appointed from among the engineering and technical workers, who are entrusted with the management and quality control of work on the installation of pipe wiring and paperwork.

Designated engineers and technicians must be certified after specialized training.

3.66. All elements of pipe lines for pressure over 10 MPa (100 kgf / cm 2) and welding materials supplied to the warehouse of the installation organization are subject to external inspection. At the same time, the availability and quality of the relevant documentation is also checked and an act is drawn up for the acceptance of pipes, fittings, pipeline parts, etc.

Clauses 3.67-3.74 are excluded.

3.75. When installing and setting up pipe wiring for automation systems filled with flammable and toxic liquids and gases, as well as pipe wiring at Рy ≤ 10 MPa (100 kgf / sq. Cm), one should be guided by the requirements of the regulatory documents given in the recommended Appendix 4.

Pipeline testing

3.76. Fully assembled pipe lines must be tested for strength and tightness in accordance with SNiP 3.05.05-84.

Type (strength, density), method (hydraulic, pneumatic), duration and assessment of test results should be taken in accordance with the working documentation.

3.77. The value of the test pressure (hydraulic and pneumatic) for strength and density in pipe lines (impulse, drainage, supply, heating, cooling, auxiliary and command hydraulic systems) in the absence of instructions in the working documentation should be taken in accordance with SNiP 3.05.05-84.

3.78. Command pipe lines filled with air at an operating pressure P p ≤ 0.14 MPa (1.4 kgf / sq. Cm) should be pneumatically tested for strength and density with a test pressure P pr = 0.3 MPa (3 kgf / sq. Cm). cm).

3.79. Pressure gauges used for testing must have:

accuracy class not less than 1.5;

case diameter not less than 160 mm;

measurement limits equal to 4/3 of the measured pressure.

3.80. Tests of plastic pipe lines and pneumatic cables should be carried out at a temperature of the test environment not exceeding 30 ° C.

3.81. Testing of plastic pipe lines is allowed to be carried out no earlier than 2 hours after the last pipe welding.

3.82. Before testing for strength and tightness, all pipe conduits, regardless of purpose, must be subjected to:

a) external examination in order to detect installation defects, conformity of their working documentation and readiness for testing;

b) purging, and if indicated in the working documentation - flushing.

3.83. Purging of pipe lines must be carried out with compressed air or inert gas, dried and free from oil and dust.

Pipelines for steam and water may be purged and flushed with a working medium.

3.84. The blowing of pipe lines should be carried out with a pressure equal to the working pressure, but not more than 0.6 MPa (6 kgf / sq. Cm).

If it is necessary to purge at a pressure of more than 0.6 MPa (6 kgf / cm2), purge should be performed in accordance with the instructions given in special schemes for purging process pipelines, agreed with the customer.

Blowing should be done within 10 minutes until clean air appears.

Blowing of pipe lines operating at an overpressure of up to 0.1 MPa (1 kgf / sq. Cm) or absolute pressure from 0.001 to 0.095 MPa (from 0.01 to 0.95 kgf / sq. Cm) should be carried out with air pressure not exceeding 0.1 MPa (1 kgf / cm 2).

3.85. Flushing of the piping should be carried out until there is a steady flow of clean water from the outlet or drain of the flushed tubing.

At the end of flushing, the piping must be completely free of water and, if necessary, blown out with compressed air.

3.86. After purging and flushing, piping should be plugged.

The design of the plugs should exclude the possibility of their breakdown at test pressures.

On pipe lines designed to operate at P p ≤ 10 MPa (100 kgf / sq. Cm), plugs or blind lenses with shanks must be installed.

3.87. The pipelines supplying the test fluid, air or inert gases from pumps, compressors, cylinders, etc. to the pipelines must be pre-tested with hydraulic pressure in the assembled state with shut-off valves and pressure gauges.

3.88. In hydraulic tests, water shall be used as the test fluid. The water temperature during the tests must be at least 5 ° C.

3.89. In pneumatic tests, air or an inert gas shall be used as the test medium. Air and inert gases must be free from moisture, oil and dust.

3.90. For hydraulic and pneumatic testing, the following pressure rise stages are recommended:

1st - 0.3 R pr;

2nd - 0.6 R pr;

3rd - up to P pr;

4th - decreases to P p [for pipe lines from P p to 0.2 MPa (2 kgf / sq.cm), only the 2nd stage is recommended]

The pressure on the 1st and 2nd stages is maintained for 1-3 minutes; during this time, according to the readings of the pressure gauge, there is no pressure drop in the pipework.

Test pressure (3rd stage) is maintained for 5 minutes.

On pipelines with a pressure of P p ≥ 10 MPa, the test pressure is maintained for 10-12 minutes.

Raising the pressure to the 3rd stage is a strength test.

Working pressure (4th stage) is maintained for the time required for final inspection and identification of defects. The 4th stage pressure is a density test.

3.91. Defects are eliminated after reducing the pressure in the piping to atmospheric.

After elimination of defects, the test is repeated.

3.92. Piping wiring is considered to be serviceable if no pressure drop occurred on the pressure gauge during the strength test and no leaks were found in the welds and joints during the subsequent tightness test.

At the end of the tests, an act must be drawn up.

3.93. Piping lines filled with flammable, toxic and liquefied gases (except for gas pipelines with pressures up to 0.1 MPa (1 kgf / sq. Cm), pipe lines filled with oxygen, as well as pipe lines for pressures exceeding 10 MPa (100 kgf / sq. Cm). cm), for an absolute pressure from 0.001 to 0.095 MPa (from 0.01 to 0.95 kgf / cm2) must be subjected to additional tests for density with the determination of the pressure drop.

3.94. Tubing should be flushed or purged prior to tightness testing of piping to determine the pressure drop.

3.95. For pipelines with a pressure of 10-100 MPa (100-1000 kgf / cm2), before density tests with the determination of the pressure drop on the pipe lines, safety valves must be installed, pre-adjusted to open at a pressure exceeding the operating pressure by 8%. Safety valves should be provided for in the working documentation.

3.96. The density test with the determination of the pressure drop is carried out with air or an inert gas with a test pressure equal to the working pressure (P pr = P p), except for pipelines for absolute pressure from 0.001 to 0.095 MPa (from 0.01 to 0.95 kgf / sq.cm) to be tested with the following pressure:

a) pipelines filled with flammable, toxic and liquefied gases - 0.1 MPa (1 kgf / sq.cm);

b) pipelines filled with conventional media - 0.2 MPa (2 kgf / sq.cm).

3.97. The duration of the additional density test and the holding time under test pressure is set in the working documentation, but should be at least for pipelines:

for pressure from 10 to 100 MPa (from 100 to 1000 kgf / cm2)
for flammable, toxic and liquefied gases
oxygen-filled
for absolute pressure from 0.001 to 0.095 MPa (from 0.01 to 0.95 kgf / cm2)

3.98. Pipelines are considered to have passed the test if the pressure drop in them does not exceed the values indicated in table. 2.

table 2

Pipe wiring	Permissible pressure drop,% per hour, for working media
Pipe wiring	toxic flammable gases	other flammable gases	air and inert gases
For a pressure of 10-100 MPa (100-1000 kgf / sq.cm)
Flammable, toxic and liquefied gases

The specified standards apply to pipe lines with a nominal bore of 50 mm. When testing pipe lines with other nominal diameters, the rate of pressure drop in them is determined by the product of the above pressure drop values by the coefficient calculated by the formula

where D y is the nominal bore of the tested pipe wiring, mm.

3.99. At the end of the density tests of pipe lines with the determination of the pressure drop during the test, an act must be drawn up.

3.100. When carrying out pneumatic tests, the safety requirements set forth in SNiP III-4-80 and "Rules for the construction and safe operation of pipelines for flammable, toxic and liquefied gases" (PUG-69) must be observed.

Electrical wiring

3.101. Installation of electrical wiring for automation systems (measurement, control, power, signaling circuits, etc.) with wires and control cables in boxes and on trays, in plastic and steel protective pipes, on cable structures, in cable structures and the ground; installation of electrical wiring in explosive and fire hazardous zones, installation of grounding (grounding) must meet the requirements of SNiP 3.05.06-85, taking into account the specific features of the installation of automation systems set forth in the manuals to the specified SNiP.

3.102. Connection of single-wire copper conductors of wires and cables with a cross section of 0.5 and 0.75 sq.mm and multi-wire copper conductors with a cross section of 0.35; 0.5; 0.75 sq. Mm to devices, apparatuses, clamp assemblies should, as a rule, be performed by soldering, if the design of their terminals allows this (non-separable contact connection).

If it is necessary to connect single-wire and stranded copper conductors of the indicated cross-sections to devices, devices and assemblies of terminals that have leads and clamps for connecting conductors under a screw or bolt (collapsible contact connection), the conductors of these wires and cables must be terminated with lugs.

Single-wire copper conductors of wires and cables with a cross section of 1; 1.5; 2.5; 4 mm2 should, as a rule, be connected directly under the screw or bolt, and stranded wires of the same cross-sections - with the help of lugs or directly under the screw or bolt. In this case, the cores of single-wire and multi-wire wires and cables, depending on the design of the terminals and clamps of devices, devices and clamp assemblies, are terminated with a ring or pin; the ends of the stranded conductors (rings, pins) must be soldered, the pin ends can be crimped with pin lugs.

If the design of leads and clamps of devices, devices, clamp assemblies requires or allows other methods of connecting single-wire and stranded copper conductors of wires and cables, the methods of connection specified in the relevant standards and specifications for these products should be used.

The connection of aluminum conductors of wires and cables with a cross-section of 2.0 sq. Mm and more to devices, apparatus, clamp assemblies should be carried out only with clamps that allow direct connection of aluminum conductors of the corresponding cross-sections to them.

The connection of single-wire conductors of wires and cables (under a screw or soldering) is allowed only to stationary elements of devices and apparatus.

The connection of conductors of wires and cables to devices, apparatuses and automation equipment that have output devices in the form of plug connectors should be carried out by means of multi-wire (flexible) copper wires or cables laid from clamp assemblies or junction boxes to instruments and automation equipment.

Collapsible and non-collapsible connections of copper, aluminum and copper-aluminum conductors of wires and cables with leads and clamps of devices, devices, clamp assemblies must be performed in accordance with the requirements of GOST 10434-82, GOST 25154-82, GOST 25705-83, GOST 19104-79 and GOST 23517-79.

3.103. The connection of steel protective pipes with each other, with broaching boxes, etc. in rooms of all classes should be carried out using standard threaded connections.

In rooms of all classes, except for explosive and fire hazardous zones, it is allowed to connect steel thin-walled protective pipes with sleeves made of sheet steel or steel pipes of larger diameter, followed by welding around the entire perimeter of the joints: in this case, burn-through of pipes is not allowed.

3.104. The assembled wiring of automation systems must be subjected to an external examination, which establishes the compliance of the mounted wiring with working documentation and the requirements of these rules. Wiring that meets the specified requirements must be tested for insulation resistance.

3.105. Measurement of the insulation resistance of electrical wiring of automation systems (measurement, control, power, signaling circuits, etc.) is carried out with a megohmmeter for a voltage of 500-1000 V. The insulation resistance should not be less than 0.5 MΩ.

When measuring insulation resistance, wires and cables must be connected to the terminal assemblies of panels, cabinets, consoles and junction boxes.

Devices, apparatus and wiring that do not allow testing with a megohmmeter with a voltage of 500-1000 V must be turned off during the test.

Based on the results of measuring the insulation resistance, an act is drawn up.

Shields, cabinets and consoles

3.106. Boards, cabinets and consoles must be handed over by the customer in a finished form for installation with equipment, fittings and installation products, with electrical and pipe internal wiring, prepared for connecting external electrical and pipe wiring and devices, as well as with fasteners for assembling and installing the boards, cabinets and consoles on site.

3.107. Separate boards, consoles and cabinets should be assembled into composite boards (operator, dispatch) of any configuration using detachable connections.

Fastening screw connections must be tightly and evenly tightened and secured against self-loosening.

3.108. Boards, cabinets and consoles should be installed on embedded structures. The exception is small-sized panels placed on walls and columns, and flat cabinets that do not require pre-installation of embedded structures for installation.

The main method of fixing the support frames of the panels to the embedded structures is one-piece, carried out by welding.

Boards, cabinets and consoles must be plumbed during installation and then fixed.

Installation of auxiliary elements (decorative panels, mnemonic diagrams, etc.) should be carried out while maintaining the center lines and verticality of the entire frontal plane of the shield. The angle of inclination of the mnemonic diagram specified in the working documentation must be maintained within the tolerances specified in it.

3.109. Inputs of electrical and pipe wiring into shields, cabinets and consoles must be carried out in accordance with OST 36.13-76, approved by the USSR Ministry of Montazhspetsstroy.

3.110. In order to increase the level of industrialization of installation work, as a rule, industrial automation premises should be used, including complete operator rooms (KOP) and complete sensor points (KPD). Industrial automation rooms should be delivered to the facility with mounted panels, cabinets, consoles, pipe and electrical wiring. The site should only carry out work on the connection of external piping and electrical wiring.

3.111. End seals and connections of pipe and electrical wiring introduced into shields, cabinets, consoles, KOP and KPD must be performed in accordance with the requirements of SNiP 3.05.06-85 and these rules.

Devices and automation equipment

3.112. The installation should accept devices and automation equipment, verified with the preparation of the appropriate protocols.

In order to ensure the safety of devices and equipment from breakdown, dismantling and theft, their installation must be carried out after the written permission of the general contractor (customer).

3.113. The inspection of instruments and automation equipment is carried out by the customer or specialized organizations involved by him, performing work on setting up instruments and automation equipment using the methods adopted in these organizations, taking into account the requirements of the instructions of the State Standard and manufacturers.

3.114. Instruments and automation equipment accepted for installation after verification must be prepared for delivery to the installation site. Moving systems must be locked, the connecting devices must be protected from moisture, dirt and dust.

Along with the devices and automation equipment, special tools, accessories and fasteners included in their kit, required for installation, must be handed over to the installer.

3.115. The placement of instruments and automation equipment and their mutual arrangement should be carried out according to the working documentation. Their installation should ensure the accuracy of measurements, free access to the devices and to their shut-off and adjustment devices (taps, valves, switches, adjustment knobs, etc.).

3.116. In places where devices and automation equipment are installed, which are inaccessible for installation and maintenance, the construction of stairs, wells and platforms must be completed before the start of installation in accordance with the working documentation.

3.117. Devices and automation equipment should be installed at ambient temperature and relative humidity specified in the manufacturer's installation and operating instructions.

3.118. Connection of external pipe wiring to the devices must be carried out in accordance with the requirements of GOST 25164-82 and GOST 25165-82, and electrical wiring in accordance with the requirements of GOST 10434-82, GOST 25154-82, GOST 25705-83, GOST 19104-79 and GOST 23517-79.

3.119. Fastening of instruments and automation equipment to metal structures (boards, cabinets, stands, etc.) should be carried out in the ways provided for by the design of instruments and automation equipment and the parts included in their set.

If fasteners are not included in the set of individual instruments and automation equipment, then they must be fixed with normalized fasteners.

In the presence of vibrations in the places where the devices are installed, the threaded fasteners must have devices that prevent their spontaneous unscrewing (spring washers, lock nuts, cotter pins, etc.).

3.120. The openings of instruments and automation equipment intended for connecting pipe and electrical wiring must remain plugged until the wiring is connected.

3.121. The cases of devices and automation equipment must be grounded in accordance with the requirements of the instructions of the manufacturers and SNiP 3.05.06-85.

3.122. Sensitive elements of liquid thermometers, thermal alarms, manometric thermometers, thermoelectric converters (thermocouples), resistance thermocouples should, as a rule, be located in the center of the measured medium flow. At a pressure over 6 MPa (60 kgf / cm 2) and a steam flow rate of 40 m / s and water flow rate of 5 m / s, the immersion depth of the sensitive elements into the medium being measured (from the inner wall of the pipeline) should be no more than 135 mm.

3.123. The working parts of the surface thermoelectric converters (thermocouples) and resistance thermocouples must fit tightly to the controlled surface.

Before installing these devices, the place of their contact with pipelines and equipment must be descaled and cleaned to a metallic sheen.

3.124. Thermoelectric converters (thermocouples) in porcelain fittings are allowed to be immersed in the high temperature zone for the length of the porcelain protective tube.

3.125. Thermometers with protective covers made of different metals must be immersed in the measured medium to a depth not exceeding that specified in the manufacturer's passport.

3.126. It is not allowed to lay the capillaries of manometric thermometers on surfaces whose temperature is higher or lower than the ambient air temperature.

If it is necessary to lay capillaries in places with hot or cold surfaces, there must be air gaps between the latter and the capillary to protect the capillary from heating or cooling, or appropriate thermal insulation must be laid.

Along the entire length of the gasket, the capillaries of manometric thermometers must be protected from mechanical damage.

If the length is excessive, the capillary must be rolled into a coil with a diameter of at least 300 mm; the bay must be tied in three places with non-metallic tie and securely fixed to the device.

3.127. Instruments for measuring the pressure of vapor or liquid, if possible, should be installed at the same level with the point of pressure tapping; if this requirement is impracticable, the working documentation should define a permanent correction to the readings of the device.

3.128. Liquid U-type gauges are installed strictly vertically. The liquid filling the pressure gauge must be free of contamination and free of air bubbles.

Spring pressure gauges (vacuum gauges) must be installed in a vertical position.

3.129. Separation vessels are installed in accordance with the codes or working drawings of the project, as a rule, near the points of impulse collection.

Separation vessels should be installed so that the control openings of the vessels are at the same level and can be easily serviced by the operating personnel.

3.130. For piezometric level measurement, the open end of the measuring tube must be set below the minimum measurable level. The gas or air pressure in the measuring tube must ensure the passage of gas (air) through the tube at the maximum liquid level. The gas or air flow rate in piezometric level gauges must be adjusted to a value that covers all losses, leaks and the required speed of the measuring system.

3.131. The installation of devices for physical and chemical analysis and their selection devices must be carried out in strict accordance with the requirements of the instructions of the manufacturers of devices.

3.132. When installing indicating and recording devices on the wall or on racks attached to the floor, the scale, diagram, shut-off valves, adjustment and control devices for pneumatic and other sensors should be at a height of 1-1.7 m, and the controls for shut-off valves - in one plane with the scale of the device.

3.133. Installation of aggregate and computer complexes of the APCS should be carried out according to the technical documentation of the manufacturers.

3.134. All instruments and automation equipment installed or built into technological devices and pipelines (orifice and selection devices, meters, rotameters, level gauge floats, direct-acting regulators, etc.) must be installed in accordance with the working documentation and with the requirements, specified in the mandatory appendix 5.

Optical cables

3.135. Before installing an optical cable, you should check its integrity and the attenuation coefficient of the optical signal.

3.136. The laying of optical cables is carried out in accordance with the working documentation by methods similar to those adopted for the laying of electrical and pipe wiring, as well as communication cables.

Optical cables are not allowed to be laid in the same tray, duct or pipe together with other types of wiring for automation systems.

Do not route single and double fiber cables over cable shelves.

It is forbidden to use ventilation ducts and shafts and escape routes for laying optical cable.

3.137. Optical cables laid openly in places of possible mechanical stress at a height of up to 2.5 m from the floor of the room or service areas must be protected by mechanical covers, pipes or other devices in accordance with the working documentation.

3.138. When pulling an optical cable, the fastening of the tension means should be carried out behind the power element, using tension limiters and anti-twist devices. The pulling forces must not exceed the values specified in the cable specifications.

3.139. The optical cable should be laid under the climatic conditions specified in the cable specifications. Laying an optical cable at an air temperature below minus 15 ° C or a relative humidity of more than 80% is not allowed.

3.140. In the places where the optical cable is connected to the transceiver devices, as well as in the places where the couplings are installed, it is necessary to provide a supply of cable. The margin should be at least 2 m for each spliced optical cable or transceiver device.

3.141. The optical cable should be fixed on supporting structures for vertical laying, as well as when laying directly on the surface of the walls of the premises - along the entire length after 1 m; when laying horizontally (except for ducts) - at turning points.

When cornering, the optical cable must be fastened on both sides of the corner at a distance equal to the permissible bending radius of the cable, but not less than 100 mm, counting from the apex of the corner. The turning radius of the optical cable must meet the requirements of the cable specifications.

When laying an optical cable on single supports, these supports must be installed no more than 1 m apart, and the cable must be fixed on each support.

3.142. The assembled optical cable should be monitored by measuring the attenuation of signals in individual fibers of the optical cable and checking it for integrity. The control results are documented by the protocol of measurements of the optical parameters of the mounted optical cable (see mandatory Appendix 1).

4. INDIVIDUAL TESTS

4.1. For acceptance by the working commission, automation systems are presented in the amount provided for by the working documentation, and that have passed individual tests.

4.2. In an individual test, you should check:

a) compliance of the installed automation systems with working documentation and the requirements of these rules;

b) pipe lines for strength and tightness;

c) insulation resistance of electrical wiring;

d) measurements of signal attenuation in individual fibers of the mounted optical cable according to special instructions.

4.3. When checking the installed systems for compliance with the working documentation, the compliance of the installation sites of devices and automation equipment, their types and technical characteristics with the equipment specification, compliance with the requirements of this SNiP and operational instructions for the installation methods of devices, automation equipment, switchboards and consoles, and other means of local APCS systems is checked, electrical and pipe wiring.

4.4. Testing pipe wiring for strength and density, as well as checking the insulation resistance of electrical wiring is carried out in accordance with Sec. 3.

4.5. After the completion of the individual testing, an acceptance certificate for the assembled automation systems is drawn up, to which documents on positions 4-12, 16, 21 of Appendix 1 are attached.

4.6. It is allowed to transfer installation work for adjustment by separate systems or separate parts of the complex (for example, dispatching and operator rooms, etc.). The delivery of the assembled automation systems is formalized by an act (see mandatory appendix 1).

Russian Federation Resolution of the USSR State Construction Committee

SNiP 3.05.07-85 Automation systems (with Amendment No. 1)

It is referenced by

Index of regulatory documents on construction in force on the territory of the Russian Federation (as of 01.07.2011) Information material
NTP-APK 1.10.12.001-02 Standards for technological design of enterprises for the storage and processing of potatoes and fruits and vegetables NTP-APK
STO NOSTROY 2.33.21-2011 Reclamation systems and facilities. Part 2. Drainage systems. General requirements for the design and construction of STO NOSTROY
STO NOSTROY 2.15.10-2011 Internal engineering networks of buildings and structures. Security and fire alarm systems, warning and evacuation control systems, access control and management systems, television security systems. Mounting ... STO NOSTROY
STO-44416204-007-2005 Methodology for assessing the compliance of quality management systems of construction organizations with the requirements of GOST R ISO 9001-2001 STO, Organization Standard
SP 42-101-2003 General provisions for the design and construction of gas distribution systems from metal and polyethylene pipes Resolution of the Gosstroy of Russia
RD 102-005-88 Complete block method for the construction of ground facilities. General requirements (with Amendment No. 1) RD
R 78.36.004-99 Recommendations for the technical strengthening of apartments and equipping them with security alarms R (Recommendations)
R 78.36.005-99 Selection and application of access control and management systems. Recommendations R (Recommendations)
SNiP 3.05.05-84 Process equipment and process pipelines Resolution of the USSR State Construction Committee
STO 70238424.27.100.039-2009 Buildings and structures of thermal power plants. Conditions of creation. Norms and requirements Order of NP "INVEL"
VSP 43-02-05 (Ministry of Defense of the Russian Federation) Design Rules for Stationary Power Plants with Internal Combustion Engines for Military Infrastructure Facilities
Methodological recommendations for the examination of working conditions in projects for the construction and reconstruction of production facilities Order of the Ministry of Labor and Social Development of the Russian Federation
SP 32-105-2004 Subways Letter from the State Construction Committee of Russia
MDK 2-04.2004 Methodological guide for the maintenance and repair of the housing stock MDK
VSP 12-04-03 (Ministry of Defense of the Russian Federation) Rules for installation, commissioning and commissioning of automatic gas fire extinguishing and fire alarm systems for military infrastructure of the Armed Forces of the Russian Federation VSP (Departmental Code of Practice)
TOI R-97300-015-1997 Collection of standard industry instructions on labor protection in the production of beer at mini-factories Order of the Ministry of Agriculture of Russia
Guidelines for the application of labor safety requirements in the documentation for the design of new, reconstruction and modernization of existing ship repair enterprises. 152 R O-31.83.01-96 Rosmorphlot order
VNTP 56-94 Standards for technological design of enterprises for the production of potato products VNTP
Methodological guidelines for technological design of mining enterprises of metallurgy with an underground method of development (Appendix to VNTP 13-2-93) VNTP

set a bookmark

SNiP 3.05.07-85

BUILDING REGULATIONS

AUTOMATION SYSTEMS

Date of introduction 1986-07-01

DEVELOPED by the GPI Proektmontazhavtomatika of the USSR Ministry of Montazhspetsstroy (M.L. Vitebsky - topic leader, V.F. Valetov, R.S. Vinogradova, Y.V. Grigoriev, A.Ya. Minder, NN Pronin).

INTRODUCED by the USSR Ministry of Montazhspetsstroy.

PREPARED FOR APPROVAL by the Glavtekhnormirovanie Gosstroy of the USSR (B.A. Sokolov).

APPROVED by the resolution of the USSR State Committee for Construction Affairs of October 18, 1985 N 175.

AGREED with the Ministry of Health of the USSR (letter dated December 24, 1984 No. 122-12 / 1684-4), Gosgortekhnadzor of the USSR (letter dated February 6, 1985 No. 14-16 / 88).

With the introduction of SNiP 3.05.07-85 │Automation systems “SNiP III-34-74 Automation system” are no longer valid.

Changes were made by the manufacturer of the database for BLS No. 2, 1991.

The rules must be followed by all organizations and enterprises involved in the design, installation and commissioning of automation systems.

1. GENERAL PROVISIONS

1.3. Installation of instruments and automation equipment for the nodal construction method and the complete-block method of installation of technological equipment and pipelines, carried out in accordance with SNiP 3.05.05-84, should be carried out in the process of large-scale assembly of technological lines, units and blocks.

1.5 (K). When installing and setting up automation systems, documentation should be drawn up in accordance with the mandatory Appendix 1 of these rules.

1.6 (K). The completion of the installation of automation systems is the completion of individual tests carried out in accordance with Sec. 4 of these rules, and the signing of the acceptance certificate for the assembled automation systems in the amount of working documentation.

2. PREPARATION FOR PRODUCTION OF INSTALLATION WORKS

General requirements

2.1. The installation of automation systems should be preceded by preparation in accordance with SNiP 3.01.01-85 and these rules.

2.2. As part of the general organizational and technical training, the following must be determined by the customer and agreed with the general contractor and the installation organization:

c) the conditions for the transportation of switchboard blocks, consoles, group installations of devices, pipe blocks to the installation site.

2.3. When preparing the installation organization for the production of work, there should be:

a) working documentation received;

b) a project for the production of works has been developed and approved;

c) the acceptance of the construction and technological readiness of the facility for the installation of automation systems has been made;

e) enlarged assembly of units and blocks was made;

f) the measures for labor protection and fire safety provided for by the rules and regulations have been carried out.

2.4. Before starting the installation of automation systems, the installation organization, together with the general contractor and the customer, must resolve the following issues:

b) technological lines, assemblies, blocks and the timing of their transfer for individual tests have been determined after the installation of automation systems;

c) the necessary production workshops, household and office premises are provided, equipped with heating, lighting and a telephone;

f) permanent or temporary networks are provided for supplying electricity, water, compressed air to the facilities, with devices for connecting equipment and tools;

2.5 (K). In the working documentation of automation systems accepted for the production of work, the installation organization must check the following:

a) interconnection with technological, electrical, plumbing and other working documentation;

b) bindings in working drawings of instruments and automation equipment supplied by manufacturing enterprises complete with technological equipment;

e) the presence of explosive or fire hazardous zones and their boundaries, categories, groups and names of explosive mixtures; places of installation of separating seals and their types;

f) availability of documentation for the installation and testing of pipe lines for pressures over 10 MPa (100 kgf / sq.cm).

2.7. The delivery of products and materials to the facility by the organization assembling the automation systems should be carried out, as a rule, with the help of containers.

Acceptance of the object for installation

In the building structures of buildings and structures (floors, ceilings, walls, equipment foundations), in accordance with the architectural and construction drawings, there must be:

centering axes and working elevation marks are applied:

platforms for servicing devices and automation equipment have been installed;

installation openings were left for moving large-sized units and blocks.

After the delivery of these premises for the installation of automation systems, construction work and installation of sanitary systems are not allowed in them.

Painting the premises with chalk whitewash is prohibited.

The windows should be provided with protective equipment from direct sunlight (blinds, curtains).

2.12. By the beginning of the installation of automation systems on technological, sanitary-technical and other types of equipment, pipelines must be installed:

embedded and protective structures for the installation of primary devices. Embedded structures for the installation of selective pressure, flow and level devices must end with shut-off valves;

2.13. At the facility, in accordance with technological, plumbing, electrical and other working drawings, there should be:

a sewerage network was laid to collect wastewater from drainage pipelines of automation systems;

the grounding network is made;

completed work on the installation of automatic fire extinguishing systems.

2.14. The grounding network for the technical means of the aggregate and computer complexes of the APCS must meet the requirements of the manufacturers of these technical means.

2.15. Acceptance of the object is formalized by an act of readiness of the object for the production of works on the installation of automation systems in accordance with the mandatory Appendix 1.

Transfer to the installation of equipment, products,
materials and technical documentation

2.16. The transfer of equipment, products, materials and technical documentation for installation is carried out in accordance with the requirements of the "Rules on Contracts for Capital Construction" approved by the Council of Ministers of the USSR and "Regulations on the relationship of organizations - general contractors with subcontractors" approved by the USSR State Construction Committee and the USSR State Planning Committee ...

2.17 (K). Accepted equipment, materials and products must comply with working documentation, state standards, technical specifications and have appropriate certificates, technical passports or other documents certifying their quality. Pipes, fittings and connections for oxygen piping must be degreased, which must be indicated in the documentation confirming this operation.

Elimination of equipment defects discovered during the acceptance process is carried out in accordance with the "Rules for Contracts for Capital Construction".

(J) Clauses 2.18-2.20 are excluded.

3. PRODUCTION OF INSTALLATION WORKS

General requirements

Installation work should be carried out by an industrial method using small-scale mechanization, mechanized and electrified tools and devices that reduce the use of manual labor.

3.2. Installation of automation systems should be carried out in two stages (stages):

Installation of structures