Making a technical report PNRM. The technical report contains materials for commissioning and operational commissioning - Report

Good afternoon, our design organization has completed design of commissioning, commissioning of the ventilation system at the research institute.

The report can be found under the cut ..

VENTILATION SYSTEM COMMISSIONING REPORT

1. General information

This technical report contains the results of tests and commissioning of automation systems for ventilation units P1-B1, P2-B2, P3-V3, P4-V9, V4, V5, V6, V7, RV1, mounted in building No. 5

The work was carried out according to the program described in this report. In the process of performing the work, automation objects, project documentation were analyzed, quality checks were carried out installation works and the technical condition of the automation equipment, a package of applied programs for the microprocessor controller has been developed, the control loops have been adjusted.

On the basis of the results obtained, conclusions were formulated and recommendations for the operation of the equipment were developed.


2. Work program

1. Analysis of design and technical documentation, requirements of manufacturers of equipment for automation systems.

2. Acquaintance with the peculiarities of the equipment operation (start-up and shutdown conditions, equipment behavior under variable modes, protection action, main disturbances affecting the equipment operation).

3. Development of a methodology for calculating performance indicators of control loops.

4. Development of control algorithms for technological equipment of ventilation systems.

5. Development of a package of applied programs.

6. Checking the correctness of the installation of automation equipment and its compliance with the project, identification of imperfections and installation defects.

7. Checking the technical condition of the automation equipment.

8. Carrying out autonomous tests of automation equipment.

9. Testing, debugging and adjustment of application programs based on the results of autonomous system adjustment.

10. Comprehensive testing of the operation of ventilation units, coordination of input and output parameters and characteristics.

11. Analysis of test results and development of recommendations for the operation of equipment.

12. Preparation of a technical report.


3. CHARACTERISTICS OF AUTOMATION OBJECTS

The object of automation is the technological equipment of ventilation units P1-V1, P2-B2, P3-V3, P4-V8, V4, V5, V6, V7, RV1.

Ventilation units P1-B1, P2-B2 are intended to be maintained in industrial premises air environment with the following parameters:

· temperature ……………………………. + 21 ± 2 ° С;

· Relative humidity ……………. 50% ± 10% ;;

· Cleanliness class…. ………………. ……… .Р8.

Indoor air purity is not standardized.

Ventilation units P1-V1, P2-B2 are made according to the scheme with partial redundancy by the P2-B2 unit of the P1-V1 unit when it stops or fails.

The P1-V1 unit is made according to the direct-flow scheme. The installation includes:

· Intake air valve;

· Section of filters;

· Section of the first heating;

· Irrigation chamber;

· Cooling section;

· Section of the second heating;

· Air valve for supply air;

· Exhaust air valve.

The P2-B2 unit is made according to the direct-flow scheme. The installation includes:

· Intake air valve;

· Section of filters;

· Section of the first heating;

· Irrigation chamber;

· Cooling section;

· Section of the second heating;

· Section of the supply fan;

· Supply air filter section;

· Reserve air valve;

· Section of the exhaust fan;

· Exhaust air valve.

Heat supply of air heaters of ventilation units P1-V1, P2-B2 is provided from the operating heat point, the coolant for the ventilation system is heating water with parameters 130/70 ° C in the winter (heating) period. During summer, the first heating circuit is not used. Hot water with parameters 90/70 ° C is used for heat supply of the second heating air heater in summer (heat source - electric heater).

The control units of the first and second heating air heaters are made with mixing pumps. To change the flow rate of the heating agent through the first heating air heater, a two-way control valve is provided. A three-way control valve is provided to change the flow rate of the heating agent through the second heating air heater.

Cooling supply of P1-V1, P2-B2 ventilation unit coolers is provided from refrigeration machine... A 40% ethylene glycol solution with parameters 7/12 ° C is used as a refrigerant. Three-way control valves are provided to change the coolant flow rate through the air coolers.

The P3-V3 unit is made according to the direct-flow scheme. The installation includes:

· Intake air valve;

· Section of filters;

· Section of the supply fan;

· Section of the exhaust fan;

· Exhaust air valve.

The P4-V8 unit is made according to the direct-flow scheme. The installation includes:

· Intake air valve;

· Section of filters;

· Section of the supply fan;

· Section of the exhaust fan;

Heat supply for air heaters of ventilation units P3-V3, P4-V8 is provided from the operating heat point, the heat carrier for the ventilation system is heating water with parameters 130/70 ° C in the winter (heating) period. The heating circuit is not used during summer.

Air heater control units are made with mixing pumps. To change the flow rate of the heating agent through the air heater, a two-way control valve is provided.

Plants B4, B5, B6, B7 are made according to the direct flow scheme. The installations include:

· Section of the exhaust fan;

· Exhaust air valve.

The PB1 unit is made according to the recirculation scheme. The installation includes:

· Intake air valve;

· Section of the supply fan;

· Recirculating air valve.

4. Characteristics of automation systems

To solve the problems of automation of P1-B1, P2-B2, P3-V3, P4-V8, V5, V6, V7, PB1 installations, a set of technical means manufactured by Honeywell was used on the basis of Excel 5000 series input / output conversion modules and a microprocessor controller of the series Excel WEB. The controller of this series is freely programmable, provided with hardware and software for dispatching.

To organize the exchange of information between the controller of ventilation units P1-V1, P2-B2, P3-V3, P4-V9 and the dispatch computer, an Ethernet local network with the BACNET exchange protocol is provided.

To organize the exchange of I / O conversion modules and the controller, a local LON network is provided.

To control the ventilation unit, manual and automatic modes are provided.

The manual mode is used to test the equipment during the commissioning period.

Automatic control is carried out by controller commands.

Process equipment of ventilation units P1-V1, P2-B2, P3-V3, P4-V8 is controlled from the control cabinet SHAU-P.

To solve automation problems, a set of Honeywell technical means was used, which includes:

Microprocessor controller Excel WEB C1000;

· Modules for converting analog outputs XFL 822A;

· Modules for converting analog inputs XFL 821A;

· Modules for converting digital outputs XFL 824A;

· Modules for converting digital inputs XFL 823A;

ventilation unit P1-V1:

Air after the first heating coil LF 20 (TE P1.1);

Air after the cooling circuit T7411A1019 (TE P1.4);

Return water after the first heating coil VF 20A (TE P1.2);

Return water after the second heating coil VF 20A (TE P1.3);

Supply air H 7015V1020 (MRE / TE P1);

Exhaust air H 7015B1020 (MRE / TE B1);

Flow rate sensors:

Supply air IVL 10 (S E P1);

Heating circuits ML 7420A 6009 (Y P1.2), M 7410E 2026 (Y P1.3);

Cooling circuit ML 7420A 6009 (Y P1.4);

· Thermostat to protect the heater of the first heating circuit from freezing T6950A1026 (TS P1);

Differential pressure switch sensors on the DPS 200 filter (PDS P1.1, PDS P1.2);

Differential pressure switch sensor on the supply fan DPS 400 (PDS P1.3);

Differential pressure switch sensor on the exhaust fan DPS 400 (PDS B1);

Two-position actuators of air valves S 20230-2POS -SW 2 (Y P1.1), S 10230-2POS (Y B1);

· Air damper drive with control signal 0..10 V N 10010 (Y P1.5);

· Frequency converter for changing the speed of the engine supply fan HVAC 07C 2 / NXLOPTC 4 (PCh-P1);

ventilation unit P2 -V2:

Temperature sensors based on thermal resistances:

Outside air AF 20 (TE HB);

Air after the first heating coil LF 20 (TE P2.1);

Air after the cooling circuit T7411A1019 (TE P2.4);

Return water after the first heating coil VF 20A (TE P2.2);

Return water after the second heating coil VF 20A (TE P2.3);

Duct temperature and humidity sensors:

Supply air H 7015V1020 (MRE / TE P2);

Exhaust air H 7015B1020 (MRE / TE B2);

Flow rate sensors:

Supply air IVL 10 (S Е P2);

· Actuators of control valves with a control signal 0..10 V:

Heating circuits ML 7420A 6009 (Y P2.2, Y P2.3);

Cooling circuit ML 7420A 6009 (Y P2 .4);

· Thermostat to protect the heater of the first heating circuit from freezing T6950A1026 (TS P2);

Differential pressure switch sensors on the DPS 200 filter (PDS P2.1, PDS P2.2);

Differential pressure switch sensor on the supply fan DPS 400 (PDS P2.3);

Differential pressure switch sensor on the exhaust fan DPS 400 (PDS B2);

Two-position actuators of air valves S 20230-2POS -SW 2 (Y P2.1), S 10230-2POS (Y B2);

· Air damper drive with control signal 0..10 V N 10010 (Y P2.6);

· Frequency converter for changing the engine speed of the supply fan HVAC 16C 2 / NXLOPTC 4 (PCh-P2);

· Elements of the switching equipment of the control cabinet (control keys, relay contacts and additional contacts of magnetic starters).

ventilation unit P3-V3:

Temperature sensors based on thermal resistances:

Supply air LF 20 (TE P3.1);

Return water after heating coil VF 20A (TE P3.2);

· Thermostat for protection of the heater of the heating circuit against freezing T6950A1026 (TS P3);

Differential pressure switch sensor on the DPS 200 filter (PDS P3.1);

Differential pressure switch sensor on the supply fan DPS 400 (PDS P3.2);

Differential pressure switch sensor on the exhaust fan DPS 400 (PDS B3);

Two-position drives of air valves S 20230-2POS -SW 2 (Y P3.1), S 10230-2POS (Y B3);

· Elements of the switching equipment of the control cabinet (control keys, relay contacts and additional contacts of magnetic starters).

ventilation unit P4-V8:

Temperature sensors based on thermal resistances:

Supply air LF 20 (TE P4.1);

Return water after heating coil VF 20A (TE P4.2);

· Thermostat for protection of the heater of the heating circuit against freezing T6950A1026 (TS P4);

Differential pressure switch sensor on the DPS 200 filter (PDS П4.1);

Differential pressure switch sensor on the supply fan DPS 400 (PDS П4.2);

Two-position actuator of the air valve S 20230-2POS -SW 2 (Y P4.1),

· Elements of the switching equipment of the control cabinet (control keys, relay contacts and additional contacts of magnetic starters).

ventilation unit B4:

Differential pressure switch sensor on the exhaust fan DPS 400 (PDS B4);

· Two-position actuator of the air valve S 10230-2POS (Y B4);

· Elements of the switching equipment of the control cabinet (control keys, relay contacts and additional contacts of magnetic starters).

ventilation unit B5:

· Elements of the switching equipment of the control cabinet (control keys, relay contacts and additional contacts of magnetic starters).

ventilation unit B6:

Differential pressure switch sensor on the exhaust fan DPS 400 (PDS B5);

· Two-position actuator of the air valve S 10230-2POS (Y B5);

· Elements of the switching equipment of the control cabinet (control keys, relay contacts and additional contacts of magnetic starters).

ventilation unit B7:

Differential pressure switch sensor on the exhaust fan DPS 400 (PDS B5);

· Two-position actuator of the air valve S 10230-2POS (Y B5);

· Elements of the switching equipment of the control cabinet (control keys, relay contacts and additional contacts of magnetic starters).

ventilation unit В8:

· Elements of the switching equipment of the control cabinet (control keys, relay contacts and additional contacts of magnetic starters).

ventilation unit RV1:

Temperature sensors based on thermal resistances:

Supply air LF 20 (TE PB1);

· Drive of air valves with a control signal 0..10 V S 20010-SW 2 (Y PB1.1) and N 20010 (Y PB1.2);

· Elements of the switching equipment of the control cabinet (control keys, relay contacts and additional contacts of magnetic starters).

The main characteristics of the tested equipment are shown in Tables 4.1 and 4.2.

Table 4.1 - Main characteristics of sensors

Measured parameter

Sensor type

Sensing element type

Range of working values

Outdoor temperature

AF 20

NTC thermistor, resistance, 20kΩ at 25 ° C

2 0 .. + 3 0 ºС

Air temperature after the circuit of the first heating of P1-B1, P2-B2 units, supply temperature

air units P3-V3, P4-V8, RV1

LF 20

Air temperature after the cooling circuit of P1-B1, P2-B2 units

Pt 1000, resistance, 1000 Ohm at 0 ° C

4 0 .. + 8 0 ºС

Continuation of table 4.1

Heat carrier temperature after the air heater of the first and second heating of the P1-V1, P2-B2 units, after the air heaters of the P3-V3, P4-V8 units

VF 20A

NTC thermistor, resistance, 20kΩ at 25 ° C

Temperature and relative humidity of supply and exhaust air of P1-V1, P2-B2 units

H 7015B1020

NTC thermistor, resistance, 20kOhm at 25 ° C;

ChE of capacitive type 0..10 V

5..95% Rh

Air temperature after the first heating air heater P1-V1, P2-B2, temperature after the air heater of P3-V3, P4-V8 units

Capillary

Filter pressure drop

DPS 200

Silicone membrane

Filter pressure drop

DPS 400

Silicone membrane

Table 4.2 - Main characteristics of drives

Controlled equipment

type of drive

Control signal

The presence of a return spring

Full stroke opening / closing time, s

Working stroke

Torque, Nm

Air valves

S20010

N10010

N 20010

0.10V

Regulating valves on the heating medium and refrigeration medium

ML 7420A6009

ML 7410E2026

Technical descriptions for the installed automation equipment are given in the appendix to the report.

5.Results of analysis of design documentation and quality control of installation work

The project of automation of ventilation systems (section of the AOB brand) and installation of automation systems have been completed

The analysis of the design documentation showed that the working drawings were made in accordance with the requirements of the current normative documents and technical documentation equipment manufacturers.

The performed verification of the conformity of the installation of automation equipment to the project and the requirements of the manufacturers did not reveal significant deficiencies and defects.


6. INDICATORS OF THE REGULATION CIRCUIT OPERATION QUALITY AND THE METHOD OF THEIR CALCULATION

6.1. Mathematical model of the control loop

To calculate the performance indicators of the control loops, a mathematical model of the control loop in the form closed system automatic control (ACS) with regulation according to the Polzunov-Watt principle. The structural diagram of the automatic control system is shown in Fig. 6.1, where the following designations are adopted:

Δу is an adjustable parameter;

yset - set value of the controlled parameter (setpoint);

u - control action;

g - disturbing effect;

КР - gain factor;

Ti - constant of integration;

Тд - constant of differentiation.

The choice of the type of control law was made on the basis of the analysis of the characteristics of the automation object (clause 3), design features sensors and actuators (clause 4), as well as experience in setting up regulators of similar systems.

The following was chosen as the regulation law:

· Isodromic law (PI-regulation), while Td = 0;

The isodromic law was used for the following control loops:

air temperature behind air coolers;

supply air temperature;

return heat carrier temperature after the first heating air heater;

humidity when the systems are operating in the "WINTER / SUMMER" mode.

6.2. Performance indicators of the control loop and

transition process. The evaluation of the control loop operation was carried out on the basis of the analysis of the characteristics of the transient process. Transient processes in ventilation and air conditioning systems equipped with automatic control systems are characterized by the following indicators (see Figure 6.2):

1) the static control error is defined as the maximum deviation of the value of the controlled parameter from its specified value after the end of the transient process;

2) the dynamic error is defined as the maximum deviation of the controlled parameter from the set value observed during the transient process. With aperiodic control processes, there is only one maximum and one value of the dynamic error. During oscillatory transient processes, several maxima are observed and, consequently, the values ​​of the dynamic error: (see Fig. 6.2);

3) the degree of attenuation of the transient process y is determined by the formula: (2)

where are the values ​​of the dynamic error;

4) the amount of overshoot j is determined by the ratio of two adjacent maxima (3)

5) the duration of the transient process;

6) the number of maxima during the regulation time.

6.3. Reference disturbances

Disturbances are understood as factors causing a deviation of the controlled parameter from its specified value and disturbing the equilibrium in the automatic control system.

To check the quality of operation of the control loop, reference disturbances of the following types were introduced.

Perturbation of the type 1.

To generate a disturbance, the position of the control valve stem was changed. The disturbance diagram is shown in Fig. 6.3.

1) turn off the control valve drive (during the formation of the disturbance);

2) generate a disturbance by manually moving the valve actuator towards "more" ("less") by 10-15% of the stroke value, focusing on the pointer scale;

3) turn on the drive, determine the value of the deviation of the controlled parameter and analyze the transient process. If the resulting deviation of the controlled parameter is commensurate with the amplitude of its pulsation and the transient process is poorly visible, increase the disturbance by 1.2..2 times;

4) turn off the drive, generate a corrected disturbance, turn the drive back on. If during the transient process the controlled parameter changes within acceptable limits and this change is clearly visible, we can assume that the reference disturbance is selected.

Perturbation of the type 2.

A task change was used to create outrage. The disturbance diagram is shown in Figure 6.4.

The selection of the parameters of the reference disturbance should be performed in the following order:

1) abruptly change the reference by 10..15% of the value of the regulation range;

2) determine the value of the deviation of the controlled parameter and analyze the transient process. If the maximum deviation of the controlled value is small and the transient process is not clearly visible due to pulsations or a small change in the controlled value, increase the disturbance by 2..3 times, taking into account that the controlled parameter during the transient process does not reach the maximum permissible value for this system ;

3) Repeat the experience, forming a corrected external disturbance. If the transient process is clearly expressed and is characterized by a sufficient change in the controlled value, this disturbance can be taken as a reference for a given control loop.

6.4. Test procedure for control loops

6.4.1. The procedure for checking the quality of the control loop

The quality of the control loop is assessed by the compliance of the registered transient processes (during the formation of external and internal disturbances) with the established requirements.

Checking the quality of the control loop and adjusting its parameters should be done in the following order:

1) set the calculated values ​​of the parameters:

· Setting of the controlled value;

· Parameters of the PID controller;

2) turn on the ventilation unit and control the operation of the automation system;

3) prepare measuring instruments for registration of parameters;

4) after the ventilation unit reaches a steady state, proceed with the tests, introducing the perturbations stipulated by the test program.

6.4.2. Tests of the control loop when applying disturbance type 1

To test the control loop with disturbance of type 1, it is necessary:

· Inflict a reference indignation.

3) Process the received transient process graphs and determine the performance indicators of the control loop in accordance with clause 6.2.

4) Observe the following parameters of the transient process with internal and external disturbances with the optimal adjustment of the control loop:

the maximum deviation of the value of the controlled variable should not go beyond the permissible limits;

attenuation degree y should be within 0.85..0.9;

the transition process should not be prolonged in time.

5) When adjusting the control loop setting, observe the following:

· If during the experiment the degree of attenuation of the process is less than 0.85, and the transient process has a pronounced oscillatory character, the gain Кр should be reduced, or the integral component Ti should be increased;

If the transient process has the form of an aperiodic transient process and is delayed in time, the gain Кр should be increased, or the integral component Ti should be decreased;

· Change the values ​​of Кр, Ти separately;

· Make the correction when supplying internal reference disturbances in the direction of "more" and "less" alternately.

6) Carry out the tests until a satisfactory transient is obtained.

7) Fix:

· Value of the load at which the control loop was tested;

· Position of the dial;

· The value of the reference disturbance;

· Parameters of a satisfactory transient process.

6.4.3. Tests of the control loop when applying disturbance type 2

To test the control loop with disturbance of type 2, it is necessary:

1) Select the value of the reference internal disturbance according to clause 6.3.

2) Apply the reference disturbance in the following order:

· Start recording the values ​​of parameters (control action and controlled value);

· Fix the value of the controlled parameter 1..3 min before the disturbance and record these values ​​until the end of the transient process every 10..30 s. These intervals are selected depending on the duration of the transient;

· To inflict a reference indignation "more".

6.4.4. Tests of the control loop in case of an emergency drop in air temperature behind the air heater

The operation of the anti-freeze thermostat is characterized by the following parameters:

· Temperature of response;

· Value minimum temperature return coolant when the thermostat is triggered;

· The duration of the decrease in the return heat medium temperature below the set minimum value.

Checking the quality of the thermostat and the control loop, as well as adjusting the PID controller setting, should be done in the following order:

1) set the adjustment elements in the calculated position: adjusting element (adjuster) of the thermostat;

2) turn on the ventilation unit;

3) control the output to the mode of maintaining the set value of the supply air temperature;

4) install the measuring probe behind the air heater;

5) turn on the automatic control system;

6) write down the parameters of the system prior to the disturbance;

7) to disturb the system, for which gradually closing the valve on the supply pipeline, to achieve a decrease in the temperature behind the air heater before the thermostat is triggered;

8) restore normal heat supply to the air heater, for which fully open the valve on the supply pipeline;

9) process the test results;

10) when adjusting the adjustment of the control loop, one should be guided by the recommendations of clause 6.4.2;

11) carry out tests until a satisfactory transient is obtained.


7. RESULTS OF INSPECTION OF TECHNICAL CONDITION OF AUTOMATIC EQUIPMENT

The technical condition of the automation equipment was checked using measuring instruments according to the list of Appendix 1. The results of the check are given in Appendix 10.

Checking temperature sensors.

The temperature sensors were checked by measuring the resistance of the NTC 20, Pt 1000 sensitive element and comparing the measured value with the table value (see Appendix 10, Table 1) at the fixed temperature at the time of the measurements.

The installed temperature sensors were found to be in good order, the accuracy of the readings was within the permissible error.

Checking the actuators of the control valves on the heating and cooling medium.

The control valve actuators of the heating and cooling circuits were checked by comparing the set point set from the operator's terminal for opening / closing the control valve with the actual position of the valve actuator pointer after the command has been processed (see Appendix 10, Table 2).

The control valve actuators are in good working order and fulfill the given commands.

Checking differential pressure switches on filters and fans.

For testing, pressure was created on the pressure side of the sensor and vacuum on the suction side. The sensor operability was monitored by turning on the control panel light indicator and changing the state of the controller discrete input (see Appendix 10, Table 3).

Differential pressure sensors are working properly.

Checking the anti-freeze thermostats of air heaters.

The thermostats were checked by cooling the sensing element until the thermostat changeover contact was mechanically closed. The operability was monitored by turning on the light indicator of the automation panel and changing the state of the controller's discrete input (see Appendix 10, Table 4).

The thermostats are in good working order and protect the air heaters from freezing.

Checking the air valve actuators.

The air valve actuators of the circuits were checked by comparing the set point set from the operator's terminal for opening / closing the control valve with the actual position of the valve actuator pointer after the command has been processed (see Appendix 10, Table 5).

All drives are in good working order. When the fans stop, the drives are closed.

Checking the performance of control keys, relay contacts and magnetic starters.

The operability of the control keys, relay contacts and magnetic starters was tested by mechanically closing the contacts of the corresponding keys, relays and magnetic starters. The operability was monitored by changing the state of the discrete input of the controller (see Appendix 10, Table 6).


8. Development of applied software

The application programs were developed using the specialized CARE XL Web software package version 8.02.

The programs were developed in accordance with the algorithms described in Appendices 6, 7, 8. The algorithms correspond to the circuit solutions of the AOB sections and implement the following main functions of the automation systems:

for ventilation units P1-V1, P2-B2:

Maintaining the temperature of the supply air supplied to the serviced premises by controlling the drives of the control valves of the cooling circuit (in the summer operation mode), heating circuits (in the winter operation);

· Maintaining the humidity of the supply air by controlling the equipment of the irrigation chamber and the drive of the control valve of the second heating circuit;

· Continuous operation of circulation pumps during the period of winter operation and the prohibition of their start-up during the period of summer operation;

· Control over the operation of technological equipment of air handling units;

· Issuance of light signals to the front panel of the automation panel about the operating and emergency modes of operation of the equipment of the supply units;

The algorithm of control programs for P1-B1 and P2-B2 units is given in Appendix 6.

for ventilation units P3-V3, P4-V8:

· Maintaining the temperature of the supply air (during winter operation) supplied to the serviced premises by controlling the drive of the heating circuit control valve;

· Supply of outdoor air to the serviced premises (during summer operation);

Shutdown supply unit on the signal "Fire";

· Maintenance of the temperature of the return network heat carrier according to the schedule in the “standby” mode (during the winter operation);

· Continuous operation of the circulation pump during the winter operation and the prohibition of its start during the summer operation;

· Control of supply and exhaust fans;

· Protection of supply, exhaust fans and circulation pump from failure in abnormal and emergency situations;

· Protection of the air heater of the supply unit from freezing;

· Control over the operation of the technological equipment of the supply unit;

· Issuance of light signals to the front panel of the automation panel about operating and emergency modes of operation of the equipment of the supply unit;

· Output / input of parameter values ​​and control commands to / from the dispatcher's workstation.

The algorithm of control programs for installations P3-V3 and P4-V8 is given in Appendix 7.

for ventilation units B4, B5, B6, B7:

· Air extraction from the serviced premises;

· Shutdown of installations on the signal "Fire";

· Exhaust fan control;

· Protection of the exhaust fan from failure in abnormal and emergency situations;

· Output / input of parameter values ​​and control commands to / from the dispatcher's workstation.

The algorithm of control programs for installations B4, B5, B6, B7 is given in Appendix 8.

for ventilation unit RV1:

· Maintaining the temperature of the supply air supplied to the compressor station by controlling the drives of the recirculation and intake air valves;

· Shutdown of the installation on the signal "Fire";

· Supply fan control;

· Protection of the supply fan from failure in abnormal and emergency situations;

· Control over the operation of the technological equipment of the installation;

· Issuance of light signals to the front panel of the automation panel about the operating and emergency modes of the installation equipment;

· Output / input of parameter values ​​and control commands to / from the dispatcher's workstation.

The algorithm of the PB1 unit control program is given in Appendix 8.

The text of the plant control programs is given in Appendix 9.

9. Carrying out TESTS and commissioning

After checking the quality of the installation, the technical condition of the automation equipment and eliminating the identified deficiencies, the developed programs were loaded into random access memory (RAM) and written into the controller's non-volatile memory. A preliminary check of the correctness of the work of the programs was carried out using the built-in debugger XwOnline.

Verification of correct operation for the Excel WEB controller was carried out using a laptop and Internet Explorer.

The tests of automation systems were carried out in a sequence determined by the test programs, which are given in Appendices 2, 3.

Before testing, the systems were preliminary tested to bring them to a working state. Before the start of each test cycle, the systems were brought to a steady state. The test cycle was considered complete after the completion of the transient, i.e. until a steady state of the system is restored. The tests were terminated if the measured parameters reached values ​​outside the limits, installed by the program tests.

During the tests, the following conditions were met:

· The equipment is in the mode for which the system under test was designed;

· The system under test is in operation and maintains the set value of the controlled variable;

· The adjustable range is sufficient to eliminate disturbances introduced during testing;

During the operation of several control loops interconnected by the technological process (control loops of the first and second heating, humidity, air cooler), first of all, those loops were established and tested that eliminate disturbances arising from the operation of other loops;

· Technological protection devices are included, preventing the occurrence of an accident in case of malfunction of the tested control loop.

When adjusting the control loops, the following quality indicators were determined:

· Dynamic error;

The degree of attenuation of the transient process y

· The amount of overshoot j;

· The duration of the transient process TPP;

· The number of maximums of the dynamic error during the regulation time.

The results of calculating the indicators are given in clause 10.


10. Results of tests and commissioning

During commissioning works were held following works:

· Testing of individual elements and assemblies;

· Actuation of technological protection devices;

· Inclusion of systems in operation and their output to the nominal mode;

· Adjustment of control loops to maintain the set value of the controlled parameter;

· Checking the correctness of the reaction of the control loops to the introduced disturbances;

· Correction of parameters of control loops.

Testing of elements and assemblies showed that they are all in working order.

During the tests, the response of the automation system to the operation of the following technological protection devices was checked:

· Capillary thermostats for frost protection;

· Programmed thermostats for frost protection based on the return heat carrier temperature sensor;

· Circuits for monitoring the operation of magnetic starters;

· Sensors of fan belts breakage;

· Thermal relays of automatic motor protection;

· Circuits for shutting down fans on the "FIRE" signal from the building's automatic fire alarm system.

The checks of technological protection devices were carried out in the following sequence.

Checking the operation of the capillary frost protection thermostats was carried out according to the method described in section 6.4.4. The thermostat setting was set on its scale at 5 ° C. The specified minimum value of the return heat carrier was taken equal to 12 ºС (for P1-V1, P3-V3, P4-V8 units) and 18 ºС (for P2-B2 units). The results of checks when the systems are in operating and standby modes are shown in Table 10.1.

During repeated tests of the systems, the setpoint value was determined, at which parameter = 0. It was 10.5 ºС (for P1-V1, P3-V3, P4-V8 units) and 16.5 ºС (for P2-B2 unit).

Table 10.1 - Results of tests of automation systems when triggered

frost protection capillary thermostats

Ventsystem

Checking the operation of the programmed frost protection thermostats based on the return coolant temperature sensor was carried out according to the method described in section 6.4.4. The setting of the 52Px _RWFrzPidSet program thermostat regulator was set at 12 ° C (for P1-B1, P3-V3, P4-V8, x = 1,3,4) and 18 ºC (for P2-B2, x = 2). The 52Px _RWFrzStatSet value was taken equal to 10.5 ºС (for the P1-V1, P3-V3, P4-V8 units) and 16.5 ºС (for the P2-B2 unit). The results of checks when the systems are in operating and standby modes are shown in Table 10.2.

Table 10.2 - Results of checks of automation systems when the programmed thermostats for frost protection are triggered based on the return heat medium temperature sensor

Ventsystem

Return heat carrier temperature when the thermostat is triggered, ºС

As can be seen from the table, the operation of the programmed frost protection thermostats based on the return temperature sensor is satisfactory.

Checking the control circuits of the operation of magnetic starters was carried out on the formation of the following alarm signals:

P1-B1 system: 52P 1_RaFanStsAlm, 52P 1_SaFanStsAlm, 52P 1_Htg 1PmpStsAlm;

P2-B2 system: 52P 2_RaFanStsAlm, 52P 2_SaFanStsAlm, 52P 2_Htg 1PmpStsAlm;

P3-V3 system: 52P 3_RaFanStsAlm, 52P 3_SaFanStsAlm, 52P 3_Htg 1PmpStsAlm;

P4-V8 system: 52P 4_RaFanStsAlm, 52P 4_SaFanStsAlm, 52P 4_Htg 1PmpStsAlm;

System B4: 52V 4_RaFanStsAlm;

B5 system: 52V 5_RaFanStsAlm;

B6 system: 52V 6_RaFanStsAlm;

B7 system: 52V 7_RaFanStsAlm;

B8 system: 52V 8_RaFanStsAlm;

System P B1: 52RV1 _RaFanStsAlm.

All control circuits have shown their efficiency. The reaction of the automation systems corresponded to the algorithms of the systems operation (Appendices 6, 7, 8)

Checking the sensors for breaking the fan belts was carried out according to the generation of signals of the following accidents:

P1-B1 system: 52P 1_RaFanDpsAlm, 52P 1_SaFanDpsAlm;

P2-B2 system: 52P 2_RaFanDpsAlm, 52P 2_SaFanDpsAlm;

P3-V3 system: 52P 3_RaFanDpsAlm, 52P 3_SaFanDpsAlm;

P4-V8 system: 52P 4_SaFanDpsAlm;

B4 system: 52V 4_RaFanDpsAlm;

B5 system: 52V 5_RaFanDpsAlm;

B6 system: 52V 6_RaFanDpsAlm;

B7 system: 52V 7_RaFanDpsAlm;

Automation systems have worked out alarm signals in accordance with the algorithms of the systems (Appendices 6, 7, 8).

When simulating the failure of the frequency converters of the supply fans of the P1-B1 and P2-B2 units, it was carried out by closing the corresponding relay contact. When simulating the operation of thermal relays of automatic motor protection devices (by pressing the "TEST" button on the machines), the corresponding electric motors were turned off, the automation systems controlled the equipment in accordance with the algorithms of the systems operation (Appendices 6, 7, 8).

When simulating the "Fire" signal from the station fire alarm the supply and exhaust fans were turned off, the air dampers were closed, in the "WINTER" mode, the circulation pumps continued to work.

When transferring the systems to automatic mode, the sequential operation of units and assemblies was ensured in accordance with the operating algorithms given in Appendices 6, 7, 8.

The durations of the systems reaching the nominal mode when they are switched on are shown in Table 10.3.

Table 10.3 - Duration of the systems reaching the nominal mode, min

Control loop

Temperature behind the air cooler

Supply air temperatures

Supply air relative humidity

Summer (*)

Summer (*)

Summer (*)

Summer (*)

Summer (*)

After reaching the nominal mode, all control loops ensured the maintenance of the controlled parameter with a given accuracy (see item 3).

Checking the response of the control loops to the introduced disturbances was carried out in accordance with the methodology described in clause 6. Checks were performed for the following circuits:

1) Systems P1-B1, P2-B2 season "WINTER"

· relative humidity supply air;

· Temperature of the return heat carrier after the first heating air heater;

· The temperature of the return heat carrier after the first heating air heater in case of an emergency temperature drop.

2) Systems P1-B1, P2-B2, season "SUMMER" (*)

· Air temperature after the second heating;

3) Systems P3-V3, P4-V8, season "WINTER"

· Temperature of the return heat carrier after the heating air heater;

· The temperature of the return heat carrier after the heating air heater in case of an emergency temperature drop.

4) Systems P1-B1, P2-B2, season "SUMMER" (*)

· Air temperature behind air coolers;

· Air temperature after the second heating;

· Relative humidity of the supply air.

5) RV1 systems, season "WINTER"

· Supply air temperature;

The results of the selection of parameters are shown in Table 10.4.

As can be seen from the table, in the process of adjustment, the parameters of the contours were selected, which ensure a satisfactory quality of transient processes.

(*) - adjustment of the systems was carried out in the "WINTER" mode

Table 10.4 - Results of setting up control loops (P1-V1 system)

Adjustable parameter

Regulator parameters

Air temperature after second heating

Supply air relative humidity

Test conditions: "Winter" mode Тнр.в = -7 ° С;

"Summer" mode Tnar.v = ____ ºС.

Table 10.4, continued - Results of setting up control loops (P2-B2 system)

Adjustable parameter

Regulator parameters

Transient parameters (disturbance type 1)

Transient parameters (disturbance type 2)

Supply air relative humidity

Air temperature after second heating

Return heating medium temperature after the first heating air heater

Return heat carrier temperature after the first heating air heater in case of emergency temperature drop

Air temperature behind air coolers

Air temperature after second heating

Supply air relative humidity

Test conditions: "Winter" mode Тнр.в = -10 ° С;

"Summer" mode Tnar.v = ____ ºС.

Table 10.4, continued - Results of adjustment of control loops (P3-V3 system)

Adjustable parameter

Regulator parameters

Transient parameters (disturbance type 1)

Transient parameters (disturbance type 2)

Return heating medium temperature after the first heating air heater

Return heat carrier temperature after the first heating air heater in case of emergency temperature drop

Air temperature behind air coolers

Air temperature after second heating

Supply air relative humidity

Test conditions: "Winter" mode Тнр.в = -12 ° С;

"Summer" mode Tnar.v = ____ ºС.

Table 10.4, continued - Results of adjustment of control loops (P4-V8 system)

Adjustable parameter

Regulator parameters

Transient parameters (disturbance type 1)

Transient parameters (disturbance type 2)

Air temperature after heating

Return heating medium temperature after the first heating air heater

Return heat carrier temperature after the first heating air heater in case of emergency temperature drop

Air temperature behind air coolers

Air temperature after second heating

Supply air relative humidity

Test conditions: "Winter" mode Тнр.в = -11ºС;

"Summer" mode Tnar.v = ____ ºС.

Table 10.4, continued - Results of adjustment of control loops (PB1 system)

Adjustable parameter

Regulator parameters

Transient parameters (disturbance type 1)

Transient parameters (disturbance type 2)

Supply air temperature

Test conditions: "Winter" mode Тнр.в = -6ºС;

"Summer" mode Tnar.v = ____ ºС.

1. Automation systems ensure the operation of ventilation units in automatic mode in accordance with the design solutions of the AOB section and the requirements of the operating organization.

2. In the ranges of outdoor air temperatures at which the tests were carried out (winter: -20 .. + 2 ºС), the equipment used (actuators, valves, sensors) maintains the values ​​of the control parameters in the specified ranges. Testing and adjustment of systems in the "SUMMER" mode will be carried out in May.

3. In the process of commissioning the automation systems of ventilation units, parameters and settings were selected and recorded in the non-volatile memory of the controllers, which ensure the stable operation of the technological equipment of the ventilation units. The specified operating modes and control parameters of the systems achieved during the commissioning work are ensured during normal operation of the equipment and timely implementation Maintenance(cleaning filters, tensioning belts, flushing circuits, etc.).

11. Operation of ventilation unit automation systems must be carried out in accordance with the requirements of technical descriptions, operating instructions and user manual (see appendices to this

"AGREED" / "APPROVED"

TECHNICAL REPORT

for regime and commissioning work at the facility, an automated hot-water boiler house with a capacity of kW, located at:

St. Petersburg 20__

1. INTRODUCTION

Regime and adjustment work of the boilers was carried out at an automated gas water-heating boiler house with a capacity of kW, intended for heat supply to the building located at the address: St. Petersburg. Regime and adjustment work was carried out by a company that has the appropriate permits. The operating and commissioning works included the operating and commissioning tests of boilers together with the main and auxiliary equipment, testing of all technological installations, auxiliary equipment, instrumentation and automation with setting and testing of protection sensors, safety automation and regulation and signaling.

Regime adjustment work was carried out from "__" ___ 20__ to "__" ___ 20__.

The aim of the work was to set up the boiler room equipment and achieve the highest indicators of efficiency and reliability of operation.

Regime and adjustment work was carried out on the equipment of the boiler house:

  • safety automation;
  • boiler automation;
  • automation of gas burners;
  • thermal modes of boilers;

The following specialists took part in the commissioning works:

2. BRIEF TECHNICAL DESCRIPTION OF THE OBJECT

2.1 PURPOSE AND OPERATING PRINCIPLE

2.2 DESIGN AND OPERATING PRINCIPLE OF BOILERS

2.3 BURNER OPERATING PRINCIPLE

2.4 BURNER TECHNICAL DATA

2.5 TECHNICAL SPECIFICATIONS OF PUMPS

2.6 BOILER ROOM SAFETY AND REGULATION AUTOMATION

2.6.1 OPERATING AND ALARM SIGNALS.

2.6.2 DISPATCH

3. TEST CONDITIONS

Commissioning tests of the boilers were carried out under normal operating conditions.

During the preparatory work preceding the tests, the technical condition of the boiler equipment was checked.

Before the start of the balance experiments, rough experiments were carried out in order to identify the critical excess air at each load. To construct the characteristics of the boilers, ensuring the reliability of the measuring information, two load modes were worked out on the boilers, while, to eliminate errors, each of the experiments was duplicated.

The load was generated by the facility's heating and hot water system.

The main fuel consumption was measured using a meter installed at the gas inlet to the boiler room with temperature and pressure adjustments on the controller.

The safety automation ensures that the fuel supply to the burner is cut off when the limit values ​​of the following parameters are reached:

  • differential air pressure on the burner fan;
  • boiler water pressure;
  • gas pressure in front of the cat;
  • boiler outlet water temperature;
  • extinction of the burner torch;
  • malfunction of protection circuits, including loss of voltage;
  • activation of the fire alarm in the boiler room;
  • gas contamination of the room.

4. TECHNIQUE OF THERMAL CALCULATIONS AND MEASUREMENTS

Operating tests are carried out according to the method of prof. M.B. Ravich, which provides for a set of measurements and calculations necessary to assess the efficiency of the boilers. In the production of measurements, stationary measuring instruments and portable devices.

During the test, the following measurements are taken:

  • gas consumption;
  • water pressure at the inlet and outlet of the boiler;
  • temperature of gas and air for combustion;
  • water temperature before and after the boiler;
  • temperature and composition of gases behind the boiler;
  • pressure in the gas path of the boiler.

5. ANALYSIS OF THE RESULTS OF THE PERFORMED WORKS

5.1 OPERATING PARAMETERS OF BOILERS

5.2 WEIGHTED WEIGHTED EFFICIENCY "Gross" and "Net" BOILER ROOM

The boilers operate stably and economically at the given loads.

The economic indicators of the operation of boilers in the selected modes do not practically differ from the manufacturer's passport data.

For uninterrupted heat supply to consumers and maintaining the economical operation of boilers and auxiliary equipment, the following recommendations must be followed:

- Operate the boilers according to the regime cards.

- Monitor the operation of the auxiliary equipment of the boiler room.

- To monitor the technical condition and quality of work of safety automation systems and regulation of the main technological processes.

- Systematically identify and immediately eliminate places of water loss through leaks in valves, glands and flange elements.

- Monitor the condition of the thermal insulation of the boilers and its pipelines.

- Periodically carry out the regime adjustment of the burner devices in accordance with the requirements of the normative and technical documentation.

ANNEXES

  1. Permits documentation

In the implementation of many projects, capital construction or reconstruction of buildings and structures is carried out with the installation of new equipment or specialized processes. Such works include the installation of fire extinguishing systems, power supply, air conditioning, ventilation, fire alarm systems. All of them require commissioning, for this in recent times more and more often a PNR program is being drawn up.

What is PNR and why are they carried out

According to SNiP, commissioning is a set of measures that are carried out during the preparation for the implementation of comprehensive testing and individual tests installed equipment. This includes checking, testing and adjusting the equipment to achieve the design parameters.

The implementation of all these manipulations is usually carried out on a contractual basis by specialized organizations that have the necessary approvals and a staff of qualified specialists. The necessary conditions for their activities on the site (industrial sanitation, labor safety) are organized by the customer, who also pays for the commissioning and commissioning work at the expense of the general estimate for the commissioning of the facility. All operations must be carried out by instructed and certified for each specific case by the personnel of the commissioning organization under the supervision of a responsible representative on the part of the customer.

There are two main stages in commissioning:

  • Individual tests are actions that are designed to ensure that the requirements are met. technical conditions, standards and working documentation for testing units, machines and mechanisms. The purpose of individual tests is to prepare for complex testing in the presence of a working committee.
  • Complex tests are actions carried out after the acceptance of the mechanisms by the working commission, and directly the complex testing itself. At the same time, the interrelated working together of all installed equipment at idle speed, then under load, after which the process mode envisaged by the project is reached.

Although not spelled out in law, in recent years, the customer has increasingly requested that a commissioning program be drawn up for testing. This gives confidence that not a single nuance will be missed, and that the operation of all systems will comply with the approved standards and project documentation.

How is the PNR program compiled and what does it include?

The commissioning program is a document that clearly outlines the entire list of actions that will be performed by the responsible organization. On the web, you can see discussions about whether it is worth including in the Program the methodology for carrying out commissioning, or whether it should be drawn up as a separate document. There are no clear requirements regarding this, so everything here depends on the agreements of the parties. A sample for each specific situation can be easily found on the Internet.

The program is drawn up and approved by the representative of the commissioning company and agreed by the customer; the signatures and seals of the parties are put in the header of the document. The following sections follow (as an example, let's take the preparation of a hotel heating system):

  • checking the correctness of installation, readiness and serviceability of the equipment in a visual mode (control devices, valves, filling the system with water), based on the results, a defective statement is drawn up;
  • commissioning tests in operating conditions, balance experiments (setting optimal modes, testing valve control in manual and automatic mode, checking automation settings, identifying deficiencies and working out proposals for their elimination), the result is an individual test report;
  • complex testing (72 hours of continuous operation - for all main equipment, 24 hours - for heating networks), its beginning is considered to be the start time of all systems at maximum load.

Some companies draw up all activities directly related to the preparation and testing of devices in a separate document - the PNR Methodology, which comes as an addition to the Program. In the Program, they include more general things of an organizational nature. That is, there is an actual division of the entire complex of works into organizational, legal and technical components. However, the Methodology is often an integral part of the main body of the approved Program.

The following additional documents may be an integral part of the Program:

  • passports of ventilation, heating and hot water supply systems, as well as individual nodes of their connection;
  • the procedure for the preparation and subsequent conduct of the commissioning with a list of all operations, the time of their beginning and end;
  • list of stationary and portable measuring instruments (manometers, thermometers, etc.);
  • a list of control and stop valves, equipment (pumps, valves, heat exchangers, filters);
  • a list of control points and a measurement protocol for each of them;
  • a list of parameters that require clarification and adjustment (humidity and air temperature, pressure in pipes, coolant flow rates);
  • method for measuring heat losses by building structures (a special act is drawn up and a certificate is issued).

After the completion of all commissioning works, comprehensive testing and performance tests, a commissioning certificate is drawn up with the corresponding appendices (a list of mechanisms and equipment on which adjustment and testing was carried out).

The involved specialized organization issues a technical report, as a rule, within one month.

Joint limited liability company

TECHNICAL REPORT

on the commissioning of the cascade system installed at:

____________________________________

Director of JLLC

Ch. SOOO engineer

Minsk, 2007

General information.

The cascade system is designed for cooking hot water used in closed heating systems with forced circulation of the coolant and for the preparation of hot service water using a storage or high-speed boiler in gasified buildings with power supply and central or individual water supply. The cascade system includes two or more wall-mounted condensing heaters with a thermal power of 50 kW with a closed combustion chamber, which provide water heating for two heating circuits and one circuit for preparing hot water in a capacitive boiler.

The distribution of the total heat output to several units guarantees the supply of heat even in the event of a malfunction of an individual unit in the cascade system.

The cascade system of heating devices provides greater gas savings compared to a single boiler of the same capacity. This is achieved due to the automatic selection of the required thermal power by the cascade to ensure the specified temperature parameters.

Installation, connection, commissioning and testing of the apparatus were carried out according to the project developed in accordance with the applicable rules and regulations, and approved in accordance with the established procedure in compliance with the Building Norms and Rules (SNiP) and Building Norms of Belarus (SNB): SNiP 2.04. 05-91 "Heating, ventilation and air conditioning", SNB 4.03.01-98 "Gas supply", SNB 3.02.04-03 "Residential buildings", SNiP 2.08.02-89 "Public buildings", "Rules technical safety in the field of gas supply of the Republic of Belarus ”and other applicable regulatory documents.

The installation of the cascade system is carried out in accordance with the project developed by: _______________________________________________________.

Commissioning works were carried out by the JLLC service department in accordance with the contract: _______________________________________________________.

Methods of carrying out commissioning works

cascade system.

The combustion mode was adjusted by adjusting the gas valves in the boilers of the cascade system. At the same time, the maximum and minimum level of modulation of the gas flame were set taking into account the power of the boilers, the power consumption, the gas pressure in the network, the thermal insulation properties of the building, and the vacuum in the gas duct.

During commissioning, the necessary measurements were carried out to determine the main indicators of the boilers:

Gas pressure in the network;

Maximum working gas pressure in the boiler;

Minimum working gas pressure in the boiler;

Gas pressure during ignition;

Vacuum in the gas duct;

Outside air temperature;

Water pressure in the heating system.

The measurements were taken at different loads during the operation of each boiler and the entire cascade system as a whole. The duration of measurements and settings for each boiler was 30 minutes.

Cascade system control unit programming

The control unit is designed for programmed control of a heating and hot water supply system containing up to two heating circuits, a boiler water heating system.

The block provides the following operating modes:

Auto mode;

Continuous heating and hot water supply mode;

Economy mode;

Frost protection mode;

Summer mode.

Each heating circuit is controlled by a sensor installed in the heated room or indirectly by two sensors: a sensor in the heating circuit and an outside air sensor.

Programming was carried out in automatic mode, i.e. heating control ensures that two set temperatures are maintained according to the established schedule. During the day, 3 periods of time for maintaining a comfortable temperature were set, and the rest of the time the set reduced temperature is maintained. Periods of maintaining a comfortable temperature were set for each day of the week. Three periods of time for hot water preparation have been set, which ensures the preparation of water at a given temperature at a specified time (in the case of installing a hot water system). Automatic switching on and off of circulation pumps is programmed, forced circulation mode for 5 minutes.

Ministry of Energy of the Russian Federation

Requirements for the content of technical reports of commissioning organizations

These Requirements are developed in accordance with paragraph 38 of the Rules for the Use of Gas and the Provision of Gas Supply Services in Russian Federation approved by Decree of the Government of the Russian Federation of May 17, 2002 N 317.

The technical report on the adjustment of gas-using equipment should cover the entire range of work on the adjustment of gas-using equipment, automatic control devices, heat recovery plants, auxiliary equipment (including for boiler rooms - chemical water treatment equipment) when operating on gas and reserve fuel, if its use is provided for by the fuel mode, and include the following sections:

1. Introduction, which indicates the grounds for carrying out the work (numbers and dates of the contract, permission to carry out adjustment work), the amount and type of work performed, the deadlines, a list of persons who carried out the work, indicating the positions.

2. Description of the equipment, which indicates the types, brands, the number of the adjusted equipment (main, utilizing, auxiliary), automatic control systems; provides a brief technical specifications equipment and technological processes, data on heat engineering characteristics and composition of fuel, information on the availability of metering devices for fuel consumption, generated and supplied heat energy.

3. The work program, which contains the conditions for the work, the state, specific features fuel-using and heat recovery units, auxiliary equipment, methods and schemes for measuring the parameters of equipment operation; list of used devices (standard and specially installed).

4. The results of the work, which reflect the results of the final processing of materials, the applied calculation methods. The results should be systematized in the form of tables, graphs, regime, operational, technological maps and also include:

Calculation of the economic efficiency of the work performed (for existing equipment);

Operating maps of the main, heat recovery and auxiliary equipment (including for boiler rooms - chemical water treatment equipment) when operating on gas and reserve fuel, if its use is provided for by the fuel regime;

Regulation graphs (performance, fuel supply, air supply, vacuum);

Information about the boiler unit efficiency achieved by adjustment, specific fuel consumption in conventional terms per unit of generated heat energy;

Information (for boiler houses) on heat consumption for auxiliary needs, on the amount of condensate returned to the boiler house, the weighted average efficiency of the boiler house and specific fuel consumption in conventional terms per unit of supplied heat energy;

Graphs of the dependence of the equipment operation parameters (efficiency, fuel consumption, fuel and air pressure, heat losses with exhaust gases, heat losses in environment etc.) on performance;

The graph of the ratio of fuel and air pressure when the equipment is operating in automatic mode, combined with the graph built on the basis of the results of adjusting the combustion processes;

Heat balance of technological equipment, information on the efficiency achieved by adjustment, specific fuel consumption in conventional terms per unit of suitable finished product;

Acts on the inclusion in the work and adjustment of the automation of regulation and control of the operation of fuel-consuming, heat recovery and auxiliary equipment;

Consolidated statements of test results, which show the performance indicators of the equipment before and after adjustment;

The certificate of completion of the commissioning work.

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